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Science and Technology of Welding and Joining Volume 15, 2010 - Issue 2
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Articles

Efficacy of active cooling for controlling residual stresses in friction stir welds

D. G. RichardsSchool of Materials, Manchester University, Grosvenor St.ManchesterM1 7HS, UK
,
P. B. PrangnellSchool of Materials, Manchester University, Grosvenor St.ManchesterM1 7HS, UK
,
P. J. WithersSchool of Materials, Manchester University, Grosvenor St.ManchesterM1 7HS, UK
,
S. W. WilliamsCranfield University, Welding Engineering Research Centre, BedfordshireMK43 OAL, UK
,
T. NagyCranfield University, Welding Engineering Research Centre, BedfordshireMK43 OAL, UK
&
S. MorganBAE Systems, Optics and Laser Technology Department, Advanced Technology Centre, PO box 5, FPC 267, BristolBS12 7QW, UK
Pages 156-165 | Published online: 04 Dec 2013

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Xiaomin Huang & A. P. Reynolds. (2018) Effects of the friction stir welding process variants on residual stress. Science and Technology of Welding and Joining 23:4, pages 279-286.
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H Fujii, Y D Chung & Y F Sun. (2013) Friction stir welding of AISI 1080 steel using liquid CO2 for enhanced toughness and ductility. Science and Technology of Welding and Joining 18:6, pages 500-506.
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H E Coules. (2013) Contemporary approaches to reducing weld induced residual stress. Materials Science and Technology 29:1, pages 4-18.
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Y X Huang, L Wan, S X Lv, Z Zhang & H J Liu. (2012) New technique of in situ rolling friction stir welding. Science and Technology of Welding and Joining 17:8, pages 636-642.
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W T Han, F R Wan, G Li, C L Dong & J H Tong. (2011) Effect of trailing heat sink on residual stresses and welding distortion in friction stir welding Al sheets. Science and Technology of Welding and Joining 16:5, pages 453-458.
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A De & T DebRoy. (2011) A perspective on residual stresses in welding. Science and Technology of Welding and Joining 16:3, pages 204-208.
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T. DebRoy & H. K. D. H. Bhadeshia. (2010) Friction stir welding of dissimilar alloys – a perspective. Science and Technology of Welding and Joining 15:4, pages 266-270.
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Articles from other publishers (41)

Nicholas Sabry, Joshua Stroh, Dimitry Sediako, Glenn Byczynski, Anthony Lombardi & Andrew Payzant. (2023) Stress characterization for friction-stir-welded electric vehicle battery trays with application of neutron diffraction. Journal of Manufacturing Processes 101, pages 1109-1123.
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Mostafa Akbari, Parviz Asadi & Tomasz Sadowski. (2023) A Review on Friction Stir Welding/Processing: Numerical Modeling. Materials 16:17, pages 5890.
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Guido Di Bella, Federica Favaloro & Chiara Borsellino. (2023) Effect of Process Parameters on Friction Stir Welded Joints between Dissimilar Aluminum Alloys: A Review. Metals 13:7, pages 1176.
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Nicholas Sabry, Joshua Stroh & Dimitry Sediako. (2023) Characterization of microstructure and residual stress following the friction stir welding of dissimilar aluminum alloys. CIRP Journal of Manufacturing Science and Technology 41, pages 365-379.
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M.N. Ilman, Kusmono, M.R. Muslih, N.A. Triwibowo & Sehono. (2022) Enhanced fatigue performance of tandem MIG 5083 aluminium alloy weld joints by heat sink and static thermal tensioning. International Journal of Lightweight Materials and Manufacture 5:4, pages 440-452.
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M. N. Ilman, Sehono & M. R. Muslih. (2022) Application of Hybrid Transient Thermal Tensioning/Trailing Active Cooling Treatment for Minimizing Distortion, Residual Stress, and Fatigue Crack Growth Rate of Friction Stir Welding Joints. Journal of Materials Engineering and Performance 31:9, pages 7772-7784.
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Ali Tabatabaeian, Ahmad Reza Ghasemi, Mahmood M. Shokrieh, Bahareh Marzbanrad, Mohammad Baraheni & Mohammad Fotouhi. (2021) Residual Stress in Engineering Materials: A Review. Advanced Engineering Materials 24:3.
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Virendra Pratap Singh, Surendra Kumar Patel & Basil Kuriachen. (2021) Mechanical and microstructural properties evolutions of various alloys welded through cooling assisted friction-stir welding: A review. Intermetallics 133, pages 107122.
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Elena Scutelnicu, Mihaela Iordachescu, Carmen Catalina Rusu, Danut Mihailescu & José Luis Ocaña. (2021) Metallurgical and Mechanical Characterization of Low Carbon Steel—Stainless Steel Dissimilar Joints Made by Laser Autogenous Welding. Metals 11:5, pages 810.
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H. Eisazadeh & D.K. Aidun. (2021) Residual stress reduction in dissimilar metals weld. Journal of Manufacturing Processes 64, pages 1462-1475.
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Muhammad Asim Azeem, Zia Ullah Arif, Masood Shah, Ehtsham ur Rehman & Ali Tariq. (2020) Influence of liquid nitrogen on residual circumferential distortion, weld penetration and delta-ferrite distribution in clamped tungsten inert gas welded butt joint of 316 stainless steel. SN Applied Sciences 2:10.
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M.N. Ilman, Sehono, M.R. Muslih & H. Wibowo. (2020) The application of transient thermal tensioning for improving fatigue crack growth resistance of AA5083-H116 FSW joints by varying secondary heating temperature. International Journal of Fatigue 133, pages 105464.
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Nirav P. Patel, Parth Parlikar, Rahul Singh Dhari, Kush Mehta & Milap Pandya. (2019) Numerical modelling on cooling assisted friction stir welding of dissimilar Al-Cu joint. Journal of Manufacturing Processes 47, pages 98-109.
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M.I. Costa, C. Leitão & D.M. Rodrigues. (2019) Parametric study of friction stir welding induced distortion in thin aluminium alloy plates: A coupled numerical and experimental analysis. Thin-Walled Structures 134, pages 268-276.
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Quan Wen, Shude Ji, Liguo Zhang, Yumei Yue & Zan Lv. (2018) Temperature, Stress and Distortion of Ti–6Al–4V Alloy Low-Temperature Friction Stir Welding Assisted by Trailing Intensive Cooling. Transactions of the Indian Institute of Metals 71:12, pages 3003-3009.
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Iman Alinaghian, Saeid Amini & Mohammad Honarpisheh. (2018) Residual stress, tensile strength, and macrostructure investigations on ultrasonic assisted friction stir welding of AA 6061-T6. The Journal of Strain Analysis for Engineering Design 53:7, pages 494-503.
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T. Sun, A.P. Reynolds, M.J. Roy, P.J. Withers & P.B. Prangnell. (2018) The effect of shoulder coupling on the residual stress and hardness distribution in AA7050 friction stir butt welds. Materials Science and Engineering: A 735, pages 218-227.
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Shude Ji, Zhanpeng Yang, Quan Wen, Yumei Yue & Liguo Zhang. (2018) Effect of Trailing Intensive Cooling on Residual Stress and Welding Distortion of Friction Stir Welded 2060 Al-Li Alloy. High Temperature Materials and Processes 37:5, pages 397-403.
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T. Sun, A.S. Tremsin, M.J. Roy, M. Hofmann, P.B. Prangnell & P.J. Withers. (2018) Investigation of residual stress distribution and texture evolution in AA7050 stationary shoulder friction stir welded joints. Materials Science and Engineering: A 712, pages 531-538.
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R.M.F. Paulo, P. Carlone, V. Paradiso, R.A.F. Valente & F. Teixeira-Dias. (2017) Prediction of friction stir welding effects on AA2024-T3 plates and stiffened panels using a shell-based finite element model. Thin-Walled Structures 120, pages 297-306.
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X.C. Liu, Y.F. Sun & H. Fujii. (2017) Clarification of microstructure evolution of aluminum during friction stir welding using liquid CO2 rapid cooling. Materials & Design 129, pages 151-163.
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Yu Wan, Wenchun Jiang, Jian Li, Guangai Sun, Dong-Kyu Kim, Wanchuck Woo & Shan-Tung Tu. (2017) Weld residual stresses in a thick plate considering back chipping: Neutron diffraction, contour method and finite element simulation study. Materials Science and Engineering: A 699, pages 62-70.
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Tianzhu Sun, M.J. Roy, David Strong, Philip J. Withers & Philip B. Prangnell. (2017) Comparison of residual stress distributions in conventional and stationary shoulder high-strength aluminum alloy friction stir welds. Journal of Materials Processing Technology 242, pages 92-100.
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Xingguo Zhou, Donald Mackenzie & Wenke Pan. (2016) A new distributed cooling method for mitigating residual stress in friction stir welding. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 230:12, pages 2204-2213.
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R. M. F. Paulo, P. Carlone, R. A. F. Valente, F. Teixeira-Dias & G. S. Palazzo. Numerical simulation of friction stir welding (FSW): Prediction of the heat affect zone using a softening model. Numerical simulation of friction stir welding (FSW): Prediction of the heat affect zone using a softening model.
Yi Zhang, Yeyong Ying, Xixia Liu & Haiying Wei. (2016) Deformation control during the laser welding of a Ti6Al4V thin plate using a synchronous gas cooling method. Materials & Design 90, pages 931-941.
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Hao Wu, Ying-Chun Chen, David Strong & Phil Prangnell. (2015) Stationary shoulder FSW for joining high strength aluminum alloys. Journal of Materials Processing Technology 221, pages 187-196.
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Yuquan Guo, Dongjiang Wu, Guangyi Ma & Dongming Guo. (2014) Trailing heat sink effects on residual stress and distortion of pulsed laser welded Hastelloy C-276 thin sheets. Journal of Materials Processing Technology 214:12, pages 2891-2899.
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Xiaocong He, Fengshou Gu & Andrew Ball. (2014) A review of numerical analysis of friction stir welding. Progress in Materials Science 65, pages 1-66.
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Rajiv Sharan Mishra, Partha Sarathi De & Nilesh KumarRajiv Sharan Mishra, Partha Sarathi De & Nilesh Kumar. 2014. Friction Stir Welding and Processing. Friction Stir Welding and Processing 297 326 .
Jesus Ruiz-Hervias, Mihaela Iordachescu, Vladimir Luzin, Michael Law, Danut Iordachescu & José Luis Ocaña. (2013) Residual Stress Distributions in Bi-Metal (Ferritic to Austenitic Steel) Joints Made by Laser Welding. Materials Science Forum 772, pages 181-185.
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Yongxian Huang, Long Wan, Shixiong Lv, Jian Zhang & Guansheng Fu. (2013) In situ rolling friction stir welding for joining AA2219. Materials & Design 50, pages 810-816.
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Kenneth Ross & Carl Sorensen. 2013. Friction Stir Welding and Processing VII. Friction Stir Welding and Processing VII 301 310 .
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H.E. Coules, P. Colegrove, L.D. Cozzolino & S.W. Wen. (2012) Experimental measurement of biaxial thermal stress fields caused by arc welding. Journal of Materials Processing Technology 212:4, pages 962-968.
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Y. P. Yang & P. Dong. (2011) Buckling Distortions and Mitigation Techniques for Thin-Section Structures. Journal of Materials Engineering and Performance 21:2, pages 153-160.
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Wentuo Han, Shigeharu Ukai, Farong Wan, Yutaka Sato, Bin Leng, Hiroya Numata, Naoko Oono, Shigenari Hayashi, Qingxin Tang & Yoshito Sugino. (2012) Hardness and Micro-Texture in Friction Stir Welds of a Nanostructured Oxide Dispersion Strengthened Ferritic Steel. MATERIALS TRANSACTIONS 53:2, pages 390-394.
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A. Simar, Y. Bréchet, B. de Meester, A. Denquin, C. Gallais & T. Pardoen. (2012) Integrated modeling of friction stir welding of 6xxx series Al alloys: Process, microstructure and properties. Progress in Materials Science 57:1, pages 95-183.
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A. Steuwer, M. Dumont, J. Altenkirch, S. Birosca, A. Deschamps, P.B. Prangnell & P.J. Withers. (2011) A combined approach to microstructure mapping of an Al–Li AA2199 friction stir weld. Acta Materialia 59:8, pages 3002-3011.
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Kenneth Ross & Carl Sorensen. 2011. Friction Stir Welding and Processing VI. Friction Stir Welding and Processing VI 345 352 .

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