Advanced search
Publication Cover
Science and Technology of Welding and Joining Volume 21, 2016 - Issue 3
Journal homepage
966
Views
49
CrossRef citations to date
0
Altmetric
Research Article

Porosity formation mechanisms in cold metal transfer (CMT) gas metal arc welding (GMAW) of zinc coated steels

Md. R. U. AhsanDepartment of Advanced Materials Engineering, Dong-Eui University, Busan614-714, Korea
,
Y. R. KimHyundai Motor Company, Gyeonggi-do445-706, Korea
,
C. H. KimAdvanced Joining Technology Team, Korea Institute of Industrial Technology, Incheon406-840, Korea
,
J. W. KimDepartment of Material Science and Engineering, Pusan National University, Busan609-735, Korea
,
R. AshiriDepartment of Advanced Materials Engineering, Dong-Eui University, Busan614-714, Korea;Department of Materials Engineering, Isfahan University of Technology, Isfahan84156-83111, Iran
&
Y. D. ParkDepartment of Advanced Materials Engineering, Dong-Eui University, Busan614-714, KoreaCorrespondence[email protected]
Pages 209-215 | Received 25 Jun 2015, Accepted 11 Aug 2015, Published online: 30 Mar 2016

Citations (49)

Keep up to date with the latest research on this topic with citation updates for this article.

Subscribe to citation updates

Read on this site (4)

Hilary Onyishi, Anthony Okafor, Theodore Nwoguh & Raj Sohmeshetty. (2023) Effect of Al-Si coating weights on weldability of hot-stamped ultra-high-strength steel (UsiborR 1500) used in automotive structures. Advances in Materials and Processing Technologies 0:0, pages 1-15.
Read now
Ravindra Kr Misra, Rajesh Porwal, Kuldeep K. Saxena & S. S. Godara. (2022) Effect of post weld heat treatment on mechanical properties of MIG welded mild steel. Advances in Materials and Processing Technologies 8:sup2, pages 489-503.
Read now
Guohong Ma, Xiaokang Yu, Jia Ye, Yinshui He & Yong Xiao. (2020) Effect of alloy elements on the weld of galvanised sheet studied by first-principles. Materials Science and Technology 36:11, pages 1139-1147.
Read now
G. P. Rajeev, M. Kamaraj & Srinivasa R. Bakshi. (2019) Effect of correction parameters on deposition characteristics in cold metal transfer welding. Materials and Manufacturing Processes 34:11, pages 1205-1216.
Read now

Articles from other publishers (45)

Bappa Das, Biranchi N. Panda, Faladrum Sharma & Uday S. Dixit. (2023) Recent Developments in Cladding and Coating Using Cold Metal Transfer Technology. Journal of Materials Engineering and Performance.
Crossref
Sai SRIKAR, Tinku KUMAR, Degala Venkata KIRAN & Reetesh Kumar GANGWAR. (2023) Non-invasive optical characterization and estimation of Zn porosity in gas tungsten arc welding of Fe–Al joints using CR model and OES measurements. Plasma Science and Technology 25:11, pages 115503.
Crossref
Dong-Yoon Kim, Gwang-Gook Kim, Jiyoung Yu, Dongcheol Kim, Young-Min Kim & Junhong Park. (2023) Improvement of fatigue performance by applying tandem GMAW in lap joints with gaps. The International Journal of Advanced Manufacturing Technology.
Crossref
Gwang-Gook Kim, Taehoon Kang, Dong-Yoon Kim, Young-Min Kim, Jiyoung Yu & Junhong Park. (2023) Effects of Process Parameters on the Bead Shape in the Tandem Gas Metal Arc Welding of Aluminum 5083-O Alloy. Applied Sciences 13:11, pages 6653.
Crossref
Kaiyuan Wu, Taoyuan Tao, Yifei Wang, Jiatong Zhan & Xiaobin Hong. (2023) Metal Transfer Behavior in AA6061 Aluminum Alloy Double-Wire Median Pulsed Gas Metal Arc Welding. Journal of Materials Engineering and Performance.
Crossref
Sang-Woo Han, Hansol Kim, Geonho Lee, Seungcheol Shin, Jongho Jeon, Sangjun Han, Gyuyeol Bae & Jungho Cho. (2023) GMA process development for pore-free zinc-coated steel sheet welding in automotive industry. The International Journal of Advanced Manufacturing Technology.
Crossref
Tina BerghHåkon Wiik Ånes, Ragnhild Aune, Sigurd Wenner, Randi HolmestadXiaobo Ren & Per Erik Vullum. (2023) Intermetallic Phase Layers in Cold Metal Transfer Aluminium-Steel Welds with an Al–Si–Mn Filler Alloy. MATERIALS TRANSACTIONS 64:2, pages 352-359.
Crossref
F. Wu, K. V. Falch, M. Drakopoulos & W. U. Mirihanage. (2023) Effects of melt pool flow on porosity levels in arc welding. IOP Conference Series: Materials Science and Engineering 1274:1, pages 012011.
Crossref
Dong-Yoon Kim, Gwang-Gook Kim, Jiyoung Yu, Dong Cheol Kim, Young-Min Kim & Junhong Park. (2022) Weld fatigue behavior of gas metal arc welded steel sheets based on porosity and gap size. The International Journal of Advanced Manufacturing Technology 124:3-4, pages 1141-1153.
Crossref
Jianzhao Wu, Chaoyong Zhang, Kunlei Lian, Huajun Cao & Congbo Li. (2022) Carbon emission modeling and mechanical properties of laser, arc and laser–arc hybrid welded aluminum alloy joints. Journal of Cleaner Production 378, pages 134437.
Crossref
Sumit K. Sharma & Chaitanya Sharma. (2022) Processing Techniques, Microstructural and Mechanical Properties of Wire Arc Additive Manufactured Stainless Steel: A Review. Journal of The Institution of Engineers (India): Series C 103:5, pages 1325-1339.
Crossref
Shuoshuo Li, Yanjun Wang, Bin Hu, Wu Tao, Shanglu Yang & Haiwen Luo. (2022) A shrinkage-based criterion for evaluating resistance spot weldability of alloyed steels. PNAS Nexus 1:4.
Crossref
Yong Hwan Cho, M. Shehryar Khan, Frank E. Goodwin & Y. Norman Zhou. (2022) Effect of torch angle and position on bead geometry and joint strength during arc brazing of thin-gauge dual-phase steel. The International Journal of Advanced Manufacturing Technology 121:1-2, pages 543-557.
Crossref
M. Sarpe, K. Treutler, V. Wesling, P. Dewald & H.C. Schmale. (2022) Influence of classified pore contents on the quasi-static and cyclic strength properties of the welded joint in gas-shielded metal arc welding of galvanized, high-strength steels. Journal of Advanced Joining Processes 5, pages 100094.
Crossref
Yuwen Wang, Maoai Chen, Chaofan Li & Chuansong Wu. (2022) Influence of current waveform on C-GMAW of 6061 aluminum alloy with addition of ER4043 wire. Welding in the World 66:6, pages 1093-1109.
Crossref
Divya Nalajala, Rama Kishore Mookara & Murugaiyan Amirthalingam. (2021) Gas metal arc brazing behaviour of a galvanised advanced high strength steel in short circuiting and short circuiting with pulsing modes. Welding in the World 66:1, pages 69-80.
Crossref
Ivan Bunaziv, Odd M. Akselsen, Xiaobo Ren, Bård Nyhus, Magnus Eriksson & Sverre Gulbrandsen-Dahl. (2021) A Review on Laser-Assisted Joining of Aluminium Alloys to Other Metals. Metals 11:11, pages 1680.
Crossref
Zhenghao Zhang, Yan Zhao, Shikai Wu & Hongtao Lu. (2021) Optimization of butt welding of zinc-coated thin sheets with oscillating fiber laser beams: weld formation, microstructure, and mechanical properties. Welding in the World 65:9, pages 1711-1723.
Crossref
Dong Hyuck Kam, Tae Hyun Lee, Dong Yoon Kim, Jedo Kim & Munjin Kang. (2021) Weld quality improvement and porosity reduction mechanism of zinc coated steel using tandem gas metal arc welding (GMAW). Journal of Materials Processing Technology 294, pages 117127.
Crossref
Rizki Dwi Ardika, Teguh Triyono, Nurul Muhayat & Triyono. (2021) A review porosity in aluminum welding. Procedia Structural Integrity 33, pages 171-180.
Crossref
Yiming Huang, Yuxue Yuan, Lijun Yang, Di Wu & Shanben Chen. (2020) Real-time monitoring and control of porosity defects during arc welding of aluminum alloys. Journal of Materials Processing Technology 286, pages 116832.
Crossref
S.T. Selvamani, S. Velmurugan, V. Balasubramanian & K. Palanikumar. (2020) Effects of heat distribution during cold metal transfer arc welding on galvanized steel using volumetric heat source model. Journal of Materials Research and Technology 9:5, pages 10097-10109.
Crossref
Yiming Huang, Yuxue Yuan, Lijun Yang, Zhifen Zhang & Shuaishuai Hou. (2020) A study on porosity in gas tungsten arc welded aluminum alloys using spectral analysis. Journal of Manufacturing Processes 57, pages 334-343.
Crossref
M. Anuradha, Vemulapalli Chittaranjan Das, P. Susila, Muralimohan Cheepu & D. Venkateswarlu. (2020) Effect of Welding Parameters on TIG Welding of Inconel 718 to AISI 4140 Steel. Transactions of the Indian Institute of Metals 73:6, pages 1515-1520.
Crossref
Kaiyuan Wu, Peimin Xie, Zhao Liu, Min Zeng & Zhuoyong Liang. (2020) Investigation of double arc interaction mechanism and quantitative analysis of double arc offset in high-power double-wire DP-GMAW. Journal of Manufacturing Processes 49, pages 423-437.
Crossref
Nilay Çömez & Hülya Durmuş. (2020) Corrosion behavior and mechanical properties of cold metal transfer welded dissimilar AA7075-AA5754 alloys不同种类 AA7075-AA5754 合金冷态金属转移焊的腐蚀行为和力学性能. Journal of Central South University 27:1, pages 18-26.
Crossref
Md. Rumman Ul Ahsan, Ali Newaz Mohammad Tanvir, Taylor Ross, Ahmed Elsawy, Min-Suk Oh & Duck Bong Kim. (2019) Fabrication of bimetallic additively manufactured structure (BAMS) of low carbon steel and 316L austenitic stainless steel with wire + arc additive manufacturing. Rapid Prototyping Journal 26:3, pages 519-530.
Crossref
Amit A. Kuril, M. Jagannatham, G. D. Janaki Ram & Srinivasa R. Bakshi. (2019) Transmission Electron Microscopy Studies of Plasma Arc-Welded DP600 Dual-Phase Steel in Keyhole Mode. Metallurgical and Materials Transactions A 50:12, pages 5689-5699.
Crossref
Lijin Huang, Xueming Hua, Dongsheng Wu & Li Fang. (2019) Experimental Investigation and Numerical Study on the Elimination of Porosity in Aluminum Alloy Laser Welding and Laser–GMA Welding. Journal of Materials Engineering and Performance 28:3, pages 1618-1627.
Crossref
Yuqian Huang, Wangteng Lin, Xiao Wei, Shaofeng Yang, Wei Huang, Wang Zhang, Jijin Xu, Junmei Chen, Chun Yu & Hao Lu. 2019. Transactions on Intelligent Welding Manufacturing. Transactions on Intelligent Welding Manufacturing 105 117 .
Md. R. U. Ahsan, Taehoon Kim, Duck bong Kim, Changwook Ji & Yeong-Do Park. (2018) A Study on the Effect of Wire Composition on Welding with Gap and Offset in Cold Metal Transfer (CMT) GMAW. Journal of Welding and Joining 36:5, pages 12-18.
Crossref
Dong-Hyuck Kam, Tae Hyun Lee & Jedo Kim. (2018) Porosity reduction through a Ti particle based gap-paste in arc welding of zinc coated steel. Journal of Materials Processing Technology 258, pages 211-219.
Crossref
Ankush Choudhary, Manoj Kumar & Deepak Rajendra Unune. (2018) Parametric modeling and optimization of novel water-cooled advanced submerged arc welding process. The International Journal of Advanced Manufacturing Technology 97:1-4, pages 927-938.
Crossref
D. Tijo, Manoj Masanta & Alok Kumar Das. (2018) In-situ TiC-TiB2 coating on Ti-6Al-4V alloy by tungsten inert gas (TIG) cladding method: Part-I. Microstructure evolution. Surface and Coatings Technology 344, pages 541-552.
Crossref
David Dobrocky, Petr Dostal, Michal Sustr, Zdenek Pokorny & Zbynek Studeny. (2018) Analysis of Weld Joint of DX51D Steel with AlMg3 Alloy Made by CMT Welding Method. Manufacturing Technology 18:2, pages 215-221.
Crossref
P. Makwana, M. Shome, Sven-F Goecke & A. De. (2018) Fast responsive control of current and voltage waveforms for gas metal arc brazing of thin zinc-coated steel sheets. Journal of Materials Processing Technology 254, pages 171-178.
Crossref
Nilay Çömez & Hülya Durmuş. (2018) Consideración sobre la soldadura de transferencia de metal frio de AA5754 al acero galvanizado a partir de aspectos mecánicos y microestructurales. Revista de Metalurgia 54:1, pages 115.
Crossref
Jiyoung Yu & Dooyoung Kim. (2017) Effects of welding current and torch position parameters on minimizing the weld porosity of zinc-coated steel. The International Journal of Advanced Manufacturing Technology 95:1-4, pages 551-567.
Crossref
S. Selvi, A. Vishvaksenan & E. Rajasekar. (2018) Cold metal transfer (CMT) technology - An overview. Defence Technology 14:1, pages 28-44.
Crossref
Ashutosh Sharma, Soon-Jae Lee, Du-Youl Choi & Jae Pil Jung. (2017) Effect of brazing current and speed on the bead characteristics, microstructure, and mechanical properties of the arc brazed galvanized steel sheets. Journal of Materials Processing Technology 249, pages 212-220.
Crossref
Md. R . U. Ahsan, Muralimohan Cheepu, Rouholah Ashiri, Tae-Hoon Kim, Chanyoung Jeong & Yeong -Do Park. (2017) Mechanisms of weld pool flow and slag formation location in cold metal transfer (CMT) gas metal arc welding (GMAW). Welding in the World 61:6, pages 1275-1285.
Crossref
Lijin Huang, Xueming Hua, Dongsheng Wu, Zhao Jiang, Fang Li, Huan Wang & Shaojing Shi. (2017) Microstructural characterization of 5083 aluminum alloy thick plates welded with GMAW and twin wire GMAW processes. The International Journal of Advanced Manufacturing Technology 93:5-8, pages 1809-1817.
Crossref
Peng Wang, Shengsun Hu, Junqi Shen & Ying Liang. (2017) Characterization the contribution and limitation of the characteristic processing parameters in cold metal transfer deposition of an Al alloy. Journal of Materials Processing Technology 245, pages 122-133.
Crossref
Haibin Miao, Gang Yu, Xiuli He, Shaoxia Li & Xuyang Chen. (2017) Comparative study of hybrid laser–MIG leading configuration on porosity in aluminum alloy bead-on-plate welding. The International Journal of Advanced Manufacturing Technology 91:5-8, pages 2681-2688.
Crossref
Jiyoung Yu & Seung Mok Cho. (2017) Metal-cored welding wire for minimizing weld porosity of zinc-coated steel. Journal of Materials Processing Technology.
Crossref

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Order Reprints Request Corporate Permissions

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

Request Academic Permissions

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.

Related research

People also read lists articles that other readers of this article have read.

Recommended articles lists articles that we recommend and is powered by our AI driven recommendation engine.

Cited by lists all citing articles based on Crossref citations.
Articles with the Crossref icon will open in a new tab.