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Powder Metallurgy Volume 50, 2007 - Issue 3
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Technology overview

Hardmetals as thermal spray coatings

Lutz-Michael Berger
Pages 205-214 | Published online: 19 Jul 2013

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Akella Srikanth & Venkateshwarlu Bolleddu. (2022) A review on characteristics of cold sprayed coatings. Australian Journal of Mechanical Engineering 20:5, pages 1267-1283.
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M Karbasi, M R Zamanzad Ghavidel, A Saidi & S Sabooni. (2012) Comparison between tribological behaviour of HVOF coatings produced from conventional Ni+TiC powder mixture and Ni–TiC, Ni–(Ti,W)C composite powders. Surface Engineering 28:2, pages 155-163.
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Articles from other publishers (44)

Steven Matthews & Prenha Prasad. (2023) Phase transformations in WC-Cr3C2-Ni thermal spray coatings under low, medium and high thermal input: Part 2 – DSC analysis and heat-treated coating characterisation. International Journal of Refractory Metals and Hard Materials 117, pages 106423.
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Naveen Kumar & Vikas Kumar Choubey. (2023) Effect of WC-Co and 86WC-10Co-4Cr coatings on type-II hot corrosion behaviour & microstructure characteristics at 650 degree celsius. Surface and Coatings Technology 469, pages 129812.
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Matteo Rossetti, Sribalaji Mathiyalagan, Stefan Björklund, Sussane Sowers & Shrikant Joshi. (2023) Advanced diamond-reinforced metal matrix composite (DMMC) coatings via HVAF process: Effect of particle size and nozzle characteristics on tribological properties. Ceramics International 49:11, pages 17838-17850.
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Gulfem Binal. (2022) Isothermal oxidation and hot corrosion behavior of HVOF sprayed 80Ni-20Cr coatings at 750 °C. Surface and Coatings Technology, pages 129141.
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Núria Cinca, Olivier Lavigne, Riberto Nunes Peres, Susan Conze, Soeren Hoehn, Sergi Dosta, Heli Koivuluoto, Chung Kim, Fernando Santos da Silva, Ville Matikainen, Reza Jafari, Elena Tarrés & Assis Vicente Benedetti. (2022) Electrochemical Corrosion Characterization of Submicron WC-12Co Coatings Produced by CGS and HVAF Compared with Sintered Bulks. Coatings 12:5, pages 620.
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Kaveh Torkashvand, Shrikant Joshi & Mohit Gupta. (2022) Advances in Thermally Sprayed WC-Based Wear-Resistant Coatings: Co-free Binders, Processing Routes and Tribological Behavior. Journal of Thermal Spray Technology 31:3, pages 342-377.
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Ramesh K. Guduru, Uttakantha Dixit & Abhishek Kumar. (2022) A critical review on thermal spray based manufacturing technologies. Materials Today: Proceedings 62, pages 7265-7269.
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B. Somasundaram, Viresh G. Patil, M.R. Ramesh, Sakthivel Kandaiah & N. Jegadeeswaran. (2022) Microstructure characteristics and properties of WC-CrC-Ni HVOF coating for boiler tube steel. Materials Today: Proceedings 54, pages 366-371.
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R. Ahmed, O. Ali, C. C. Berndt & A. Fardan. (2021) Sliding Wear of Conventional and Suspension Sprayed Nanocomposite WC-Co Coatings: An Invited Review. Journal of Thermal Spray Technology 30:4, pages 800-861.
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S. Matthews, J. Ansbro, C.C. Berndt & A.S.M. Ang. (2021) Carbide dissolution in WC-17Co thermal spray coatings: Part 1-project concept and as-sprayed coatings. Journal of Alloys and Compounds 856, pages 157464.
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Yueming Wang, Wei Zhang, Deqiang Chen, Xiubo Liu, Wang Hu, Longfei Liu, Jianhui Yan & Xiang Xiong. (2021) High temperature friction and wear performance of TiB2-50Ni composite coating sprayed by HVOF technique. Surface and Coatings Technology 407, pages 126766.
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Bikramjit Basu, Mitjan Kalin & B. Venkata Manoj Kumar. 2020. Friction and Wear of Ceramics. Friction and Wear of Ceramics 21 51 .
Josef Daniel, Jan Grossman, Šárka Houdková & Martin Bystrianský. (2020) Impact Wear of the Protective Cr3C2-Based HVOF-Sprayed Coatings. Materials 13:9, pages 2132.
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Steven Matthews, Meetal Bhagvandas & Lutz-Michael Berger. (2020) Creation of modified Cr3C2–NiCr hardmetal coating microstructures through novel processing. Journal of Alloys and Compounds 824, pages 153868.
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Akella Srikanth, G. Mohammed Thalib Basha & B. Venkateshwarlu. (2020) A Brief Review on Cold Spray Coating Process. Materials Today: Proceedings 22, pages 1390-1397.
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. (2019) Thermal Spray for Extreme Environments. Journal of Thermal Spray Technology 28:7, pages 1339-1345.
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I Bonetti, E A dos S de, C E da Costa, R S C Paredes, G B Sucharski, E M da Costa, E Franco & J C G Milan. (2019) Effect of flame spray deposition parameters on the microstructure, microhardness and corrosion resistance of FeNbC coatings on AISI 1020 steel. Materials Research Express 6:8, pages 086530.
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Hongbin Zhu & Hui Li. (2018) Microstructure Evolution of Thermally Sprayed TiB2-Ni Cermet Coating: Comparison Between APS and HVOF Process. Journal of Thermal Spray Technology 28:3, pages 535-543.
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P. Suresh Babu, Y. Madhavi, L. Rama Krishna, D. Srinivasa Rao & G. Padmanabham. (2018) Thermally-Sprayed WC-Based Cermet Coatings for Corrosion Resistance Applications. JOM 70:11, pages 2636-2649.
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Yanqiu Xiao, Erzhou Ren, Mingyang Hu & Kun Liu. (2018) Effect of Particle In-Flight Behavior on the Microstructure and Fracture Toughness of YSZ TBCs Prepared by Plasma Spraying. Coatings 8:9, pages 309.
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N Zhang, N N Zhang, H T Zhang, J P Xuan & Y Zhang. (2018) Microstructure and tribological performance of ZrB 2 –NiCr composite coating deposited by APS . Materials Research Express 5:10, pages 106510.
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F.S. da Silva, N. Cinca, S. Dosta, I.G. Cano, M. Couto, J.M. Guilemany & A.V. Benedetti. (2018) Corrosion behavior of WC-Co coatings deposited by cold gas spray onto AA 7075-T6. Corrosion Science 136, pages 231-243.
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K. Bobzin, L. Zhao, M. Öte, T. Königstein & M. Steeger. (2018) Impact wear of an HVOF-sprayed Cr 3 C 2 -NiCr coating. International Journal of Refractory Metals and Hard Materials 70, pages 191-196.
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Hong-Bin Zhu, Jie Shen, Feng Gao, Yueguang Yu & Changhai Li. (2016) Microstructure and Sliding Wear Performance of Cr7C3-(Ni,Cr)3(Al,Cr) Coating Deposited from Cr7C3 In Situ Formed Atomized Powder. Journal of Thermal Spray Technology 26:1-2, pages 254-264.
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A. Milanti, V. Matikainen, G. Bolelli, H. Koivuluoto, L. Lusvarghi & P. Vuoristo. (2016) Microstructure and Sliding Wear Behavior of Fe-Based Coatings Manufactured with HVOF and HVAF Thermal Spray Processes. Journal of Thermal Spray Technology 25:5, pages 1040-1055.
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D. Mari. 2016. Encyclopedia of Materials: Metals and Alloys. Encyclopedia of Materials: Metals and Alloys 420 424 .
K. Bobzin, M. Öte, T. F. Linke & K. M. Malik. (2015) Wear and Corrosion Resistance of Fe-Based Coatings Reinforced by TiC Particles for Application in Hydraulic Systems. Journal of Thermal Spray Technology 25:1-2, pages 365-374.
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A. Milanti, H. Koivuluoto & P. Vuoristo. (2015) Influence of the Spray Gun Type on Microstructure and Properties of HVAF Sprayed Fe-Based Corrosion Resistant Coatings. Journal of Thermal Spray Technology 24:7, pages 1312-1322.
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Haibo Wang, Hui Li, Hongbin Zhu, Fangjie Cheng, Dongpo Wang & Zhuoxin Li. (2015) A comparative study of plasma sprayed TiB2–NiCr and Cr3C2–NiCr composite coatings. Materials Letters 153, pages 110-113.
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Lutz-Michael Berger. (2015) Application of hardmetals as thermal spray coatings. International Journal of Refractory Metals and Hard Materials 49, pages 350-364.
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S. Matthews. (2014) Compositional Development as a Function of Spray Distance in Unshrouded/Shrouded Plasma-Sprayed Cr3C2-NiCr Coatings. Journal of Thermal Spray Technology 24:3, pages 515-533.
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S. Matthews. (2014) Development of high carbide dissolution/low carbon loss Cr 3 C 2 –NiCr coatings by shrouded plasma spraying. Surface and Coatings Technology 258, pages 886-900.
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Andrea Milanti, Heli Koivuluoto, Petri Vuoristo, Giovanni Bolelli, Francesco Bozza & Luca Lusvarghi. (2014) Microstructural Characteristics and Tribological Behavior of HVOF-Sprayed Novel Fe-Based Alloy Coatings. Coatings 4:1, pages 98-120.
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Lutz-Michael Berger. 2014. Comprehensive Hard Materials. Comprehensive Hard Materials 471 506 .
Hong-Bin Zhu, Hui Li, Hai-Xin Yang & Zhuo-Xin Li. (2013) Microstructure and Sliding Wear Performance of Plasma-Sprayed TiB2-Ni Coating Deposited from Agglomerated and Sintered Powder. Journal of Thermal Spray Technology 22:8, pages 1310-1319.
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Hong Bin Zhu, Hui Li & Zhuo Xin Li. (2013) Plasma sprayed TiB2–Ni cermet coatings: Effect of feedstock characteristics on the microstructure and tribological performance. Surface and Coatings Technology 235, pages 620-627.
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Jiří Nohava, Petr Haušild, Šárka Houdková & Radek Enžl. (2012) Comparison of Isolated Indentation and Grid Indentation Methods for HVOF Sprayed Cermets. Journal of Thermal Spray Technology 21:3-4, pages 651-658.
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Daniele MariL.M. Berger & S. Stahr. (2012) Analysis of Microstructural Changes with Temperature of Thermally Sprayed WC-Co Coatings by Mechanical Spectroscopy. Solid State Phenomena 184, pages 313-318.
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Š. Houdková, F. Zahálka, M. Kašparová & L. -M. Berger. (2011) Comparative Study of Thermally Sprayed Coatings Under Different Types of Wear Conditions for Hard Chromium Replacement. Tribology Letters 43:2, pages 139-154.
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L.-M. Berger, K. Lipp, J. Spatzier & J. Bretschneider. (2011) Dependence of the rolling contact fatigue of HVOF-sprayed WC–17%Co hardmetal coatings on substrate hardness. Wear 271:9-10, pages 2080-2088.
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Sven Thiele, Kerstin Sempf, Klaus Jaenicke-Roessler, Lutz-Michael Berger & Jörg Spatzier. (2010) Thermophysical and Microstructural Studies on Thermally Sprayed Tungsten Carbide-Cobalt Coatings. Journal of Thermal Spray Technology 20:1-2, pages 358-365.
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Lutz-Michael Berger, Mathias Woydt & Sabine Saaro. (2009) Comparison of self-mated hardmetal coatings under dry sliding conditions up to 600°C. Wear 266:3-4, pages 406-416.
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Lutz-Michael Berger, Sabine Saaro, Tobias Naumann, Michaela Kašparova & František Zahálka. (2008) Microstructure and Properties of HVOF-Sprayed WC-(W,Cr)2C-Ni Coatings. Journal of Thermal Spray Technology 17:3, pages 395-403.
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L.-M. Berger, S. Saaro, T. Naumann, M. Wiener, V. Weihnacht, S. Thiele & J. Suchánek. (2008) Microstructure and properties of HVOF-sprayed chromium alloyed WC–Co and WC–Ni coatings. Surface and Coatings Technology 202:18, pages 4417-4421.
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