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Welding International Volume 18, 2004 - Issue 8
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Original Articles

Laser welding of aluminium alloys and dissimilar metals

S Katayama
Pages 618-625 | Published online: 08 Jul 2010

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S. Saravanan & K. Kumararaja. (2023) Performance of ANN in predicting the depth to width ratio and tensile strength of UNS S32750 laser weld joints. Welding International 37:2, pages 111-117.
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K.F. Tamrin, Y. Nukman & S.S. Zakariyah. (2013) Laser Lap Joining of Dissimilar Materials: A Review of Factors Affecting Joint Strength. Materials and Manufacturing Processes 28:8, pages 857-871.
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A. A. M. da Silva, E. Aldanondo, P. Alvarez, E. Arruti & A. Echeverría. (2010) Friction stir spot welding of AA 1050 Al alloy and hot stamped boron steel (22MnB5). Science and Technology of Welding and Joining 15:8, pages 682-687.
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G. Sierra, P. Peyre, F. Deschaux Beaume, D. Stuart & G. Fras. (2008) Steel to aluminium braze welding by laser process with Al–12Si filler wire. Science and Technology of Welding and Joining 13:5, pages 430-437.
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Articles from other publishers (64)

Ahmad Aminzadeh, Joys Silva Rivera, Pedram Farhadipour, Anas Ghazi Jerniti, Noureddine Barka, Abderrazak El Ouafi, Fatemeh Mirakhorli, François Nadeau & Marc-Olivier Gagné. (2023) Toward an intelligent aluminum laser welded blanks (ALWBs) factory based on industry 4.0; a critical review and novel smart model. Optics & Laser Technology 167, pages 109661.
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Naveed Iqbal & Amirhossein Sadeghian. (2023) Fundamental study of blue wavelength laser for welding low thickness dissimilar Cu and steel materials. Materials Today Communications 36, pages 106604.
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Aleksandra Mitrović & Vladan Milovanović. 2023. Experimental Research and Numerical Simulation in Applied Sciences. Experimental Research and Numerical Simulation in Applied Sciences 250 276 .
Julien Daligault, Morgan Dal, Cyril Gorny, Frédéric Coste & Rémy Fabbro. (2022) Combination of Eulerian and ray-tracing approaches for copper laser welding simulation. Journal of Laser Applications 34:4.
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Kyohei Maeda, Yuji Sato, Keisuke Takenaka, Shumpei Fujio, Reiichi Suzuki, Tetsuo Suga & Masahiro Tsukamoto. (2022) Behavior of melt flow and porosity formation in laser welding of steel to aluminum with cold-sprayed steel interlayer. Journal of Laser Applications 34:4.
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Partha Sarathi Ghosh, Abhishek Sen, Somnath Chattopadhyaya, Shubham Sharma, Jujhar Singh, Changhe Li, Grzegorz Królczyk & S. Rajkumar. (2022) Progressive developments and challenges in dissimilar laser welding of steel to various other light alloys (Al/Ti/Mg): A comprehensive review. Heliyon 8:11, pages e11710.
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Mehmet Şükrü ADİN. (2022) Investigation of Mechanical Properties of Aluminum Alloys Welded by Laser Welding and Optimization of Welding Parameters Using Taguchi and ANOVA Methods. Journal of Scientific Technology and Engineering Research.
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Zheng-tian Wang, Zhen-yu Xiong, Shu-yuan Jiang, Yi-ping Chen, De-an Hu & Dong-hai Cheng. (2022) Experimental and numerical investigations of 2A16 aluminium and pure copper magnetically assisted dissimilar laser wire feed welding brazing. The International Journal of Advanced Manufacturing Technology 121:1-2, pages 671-682.
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Troy R. Allen, Tristan G. Fleming, Tessa J.H. Krause & James M. Fraser. (2022) Simultaneous high-speed keyhole depth and absorptance measurements in laser spot welding of dissimilar metals. Procedia CIRP 111, pages 5-9.
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SeungGu Kang & Joonghan Shin. (2021) The effect of laser beam intensity distribution on weld characteristics in laser welded aluminum alloy (AA5052). Optics & Laser Technology 142, pages 107239.
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G. Meneghetti, A. Campagnolo, D. Berto, E. Pullin & S. Masaggia. (2021) Fatigue strength of austempered ductile iron-to-steel dissimilar arc-welded joints. Welding in the World 65:4, pages 667-689.
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Jintao Wang, Xing Fu, Luobin Zhang, Zheng Zhang, Jiahao Liu & Si Chen. (2021) A short review on laser welding/brazing of aluminum alloy to steel. The International Journal of Advanced Manufacturing Technology 112:9-10, pages 2399-2411.
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B. Kalins, Vicharapu Naveen, L. Girisha, Uppala Nutan Kumar, Ram Subbiah & S. Marichamy. (2021) Numerical investigation on laser welding of titanium plates. Materials Today: Proceedings 45, pages 2224-2227.
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M. A. Shaker, M. K. Jain & J. Z. Chen. (2020) Deformation behavior of steel-to-aluminum tailor blanks made by laser/MIG hybrid and cold metal transfer brazing methods. The International Journal of Advanced Manufacturing Technology 110:11-12, pages 3061-3076.
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Asmawi Ismail, Warda Bahanan, Patthi Bin Hussain, Asmalina Mohamed Saat & Nagoor Basha Shaik. (2020) Diffusion Bonding of Al–Fe Enhanced by Gallium. Processes 8:7, pages 824.
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Dong-Hyuck Kam, Taek-Eon Jeong, Min-Gyu Kim & Joonghan Shin. (2019) Self-Piercing Riveted Joint of Vibration-Damping Steel and Aluminum Alloy. Applied Sciences 9:21, pages 4575.
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H. A. Rahman, N. D. A. Khairi & M. S. M. Sani. (2019) Finite Element Model Updating of Dissimilar Plate with Rivet Joint. Journal of Physics: Conference Series 1262:1, pages 012035.
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Taek-Eon Jeong, Min-Gyu Kim, Sehun Rhee & Dong-Hyuck Kam. (2019) Joint Quality Study of Self-piercing Riveted Aluminum and Steel Joints Depending on the Thickness and Strength of Base Metal. Journal of Welding and Joining 37:3, pages 212-219.
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Ibrahim Al Zamzami, Buick Davison & Luca Susmel. (2019) Nominal and local stress quantities to design aluminium-to-steel thin welded joints against fatigue. International Journal of Fatigue 123, pages 279-295.
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Li Cui, Dongqi Lu, Dingyong He & Feng Pan. (2019) Hybrid laser-metal inert gas keyhole welding of thick steel/Al butt joints. Journal of Laser Applications 31:2.
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D. Narsimhachary, P. K. Rai, S. M. Shariff, G. Padmanabham, K. Mondal & A. Basu. (2019) Corrosion Behavior of Laser-Brazed Surface Made by Joining of AA6082 and Galvanized Steel. Journal of Materials Engineering and Performance 28:4, pages 2115-2127.
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António Pereira, Ana Cabrinha, Fábio Rocha, Pedro Marques, Fábio Fernandes & Ricardo Alves de Sousa. (2019) Dissimilar Metals Laser Welding between DP1000 Steel and Aluminum Alloy 1050. Metals 9:1, pages 102.
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Giovanni Meneghetti, Alberto Campagnolo, Daniele Berto, Elena Pullin & Stefano Masaggia. (2019) Fatigue properties of austempered ductile iron-to-steel dissimilar arc-welded joints. Procedia Structural Integrity 24, pages 190-203.
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Ibrahim Al Zamzami, Buick Davison & Luca Susmel. (2019) Experimental fatigue curves to perform the fatigue assessment of aluminium-to-steel thin welded joints. Procedia Structural Integrity 18, pages 255-261.
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Li Cui, Hongxi Chen, Boxu Chen & Dingyong He. (2018) Welding of Dissimilar Steel/Al Joints Using Dual-Beam Lasers with Side-by-Side Configuration. Metals 8:12, pages 1017.
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I. Al Zamzami, V. Di Cocco, J. B. Davison, F. Iacoviello & L. Susmel. (2018) Static strength and design of aluminium-to-steel thin welded joints. Welding in the World 62:6, pages 1255-1272.
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Jun-yu XUE, Yuan-xing LI, Hui CHEN & Zong-tao ZHU. (2018) Wettability, microstructure and properties of 6061 aluminum alloy/304 stainless steel butt joint achieved by laser-metal inert-gas hybrid welding-brazing. Transactions of Nonferrous Metals Society of China 28:10, pages 1938-1946.
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Li Cui, Feng Pan, Dingyong He & Li Chen. (2018) Joining 6 mm thick dissimilar steel/Al alloy butt joints using two keyhole laser-MIG hybrid welding processes. Journal of Laser Applications 30:3.
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Wukun Wang, Zengqiang Cao, Kai Liu, Xianglong Zhang, Kewen Zhou & Peng Ou. (2018) Fabrication and Mechanical Properties of Tungsten Inert Gas Welding Ring Welded Joint of 7A05-T6/5A06-O Dissimilar Aluminum Alloy. Materials 11:7, pages 1156.
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M. -N. Avettand-Fènoël, C. Khalil, R. Taillard & G. Racineux. (2018) Effect of Steel Galvanization on the Microstructure and Mechanical Performances of Planar Magnetic Pulse Welds of Aluminum and Steel. Metallurgical and Materials Transactions A 49:7, pages 2721-2738.
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Kadir AYDIN & İbrahim KARAAĞAÇ. (2018) Lazer Kaynağı ve Lazer Kaynağının Başlıca Uygulamaları. El-Cezeri Fen ve Mühendislik Dergisi 5:2, pages 693-705.
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Keyou Mao, Hao Wang, Yaqiao Wu, Vikas Tomar & Janelle P. Wharry. (2018) Microstructure-property relationship for AISI 304/308L stainless steel laser weldment. Materials Science and Engineering: A 721, pages 234-243.
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D. Narsimhachary, S. Pal, S. M. Shariff, G. Padmanabham & A. Basu. (2017) AA6082 to DX56-Steel Laser Brazing: Process Parameter–Intermetallic Formation Correlation. Journal of Materials Engineering and Performance 26:9, pages 4274-4281.
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Kyung-Min Hong & Yung C. Shin. (2017) Prospects of laser welding technology in the automotive industry: A review. Journal of Materials Processing Technology 245, pages 46-69.
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A. N. Cherepanov, V. I. Mali, Iu. N. Maliutina, A. M. Orishich, A. G. Malikov & V. O. Drozdov. (2016) Laser welding of stainless steel to titanium using explosively welded composite inserts. The International Journal of Advanced Manufacturing Technology 90:9-12, pages 3037-3043.
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A.R. Sufizadeh & S.A.A. Akbari Mousavi. (2017) Investigation of Nd:YAG pulsed laser dissimilar welding of AISI 4340 and AISI 316L stainless steels on weld geometry and mechanical properties. Mechanics & Industry 18:5, pages 512.
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Haoyue Hu, Florian Fetzer, Peter Berger & Peter Eberhard. (2016) Simulation of laser welding using advanced particle methods. GAMM-Mitteilungen 39:2, pages 149-169.
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Jin Young Yoon, Cheolhee Kim & Sehun Rhee. (2016) Effect of Circumferential Tool Path Control on Friction Stir Spot Welding of Al/Fe Dissimilar Metal Joint. Journal of Welding and Joining 34:3, pages 6-11.
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A. N. Cherepanov, V. I. Mali, A. M. Orishich, A. G. Malikov, V. O. Drozdov & Y. N. Malyutina. Welding of titanium and stainless steel using the composite insert. Welding of titanium and stainless steel using the composite insert.
Fidel Zubiri, María del Mar Petite, Jaime Ochoa & María San Sebastian. 2016. Cracking Phenomena in Welds IV. Cracking Phenomena in Welds IV 219 228 .
M.A. Ezazi, Farazila Yusof, Ahmed A.D. Sarhan, Mohd Hamdi Abdul Shukor & M. Fadzil. (2015) Employment of fiber laser technology to weld austenitic stainless steel 304 l with aluminum alloy 5083 using pre-placed activating flux. Materials & Design 87, pages 105-123.
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Minjung Kang & Cheolhee Kim. (2015) Joining Al 5052 alloy to aluminized steel sheet using cold metal transfer process. Materials & Design 81, pages 95-103.
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Mieczyslaw Scendo, Milena Chat & Bogdan Antoszewski. (2015) Oxidation Behaviour of Laser Welding of TP347HFG and VM12-SHC Stainless Steels. International Journal of Electrochemical Science 10:8, pages 6359-6377.
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Jia Liu, Shichun Jiang, Yan Shi, Yulin Kuang, Genzhe Huang & Hong Zhang. (2015) Laser fusion–brazing of aluminum alloy to galvanized steel with pure Al filler powder. Optics & Laser Technology 66, pages 1-8.
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Minjung Kang, Cheolhee Kim, Junki Kim, Dongcheol Kim & Jonghoon Kim. (2014) Corrosion Assessment of Al/Fe Dissimilar Metal Joint. Journal of Welding and Joining 32:4, pages 55-62.
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A. Kouadri-David. (2014) Study of metallurgic and mechanical properties of laser welded heterogeneous joints between DP600 galvanised steel and aluminium 6082. Materials & Design (1980-2015) 54, pages 184-195.
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Tobias Solchenbach & Peter Plapper. (2013) Mechanical characteristics of laser braze-welded aluminium?copper connections. Optics & Laser Technology 54, pages 249-256.
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Paul Kah, Madan Shrestha & Jukka Martikainen. (2013) Trends in Joining Dissimilar Metals by Welding. Applied Mechanics and Materials 440, pages 269-276.
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Kwang-Woon Jung, Yousuke Kawahito, Makoto Takahashi & Seiji Katayama. (2013) Laser direct joining of carbon fiber reinforced plastic to aluminum alloy. Journal of Laser Applications 25:3.
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Ugur Caligulu, Mustafa Taskin, Haluk Kejanli & Ayhan Orhan. (2012) Interface characterization of CO 2 laser welded austenitic stainless steel and low carbon steel couple . Industrial Lubrication and Tribology 64:4, pages 196-207.
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M.M.A. Khan, L. Romoli, M. Fiaschi, G. Dini & F. Sarri. (2012) Laser beam welding of dissimilar stainless steels in a fillet joint configuration. Journal of Materials Processing Technology 212:4, pages 856-867.
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Namdar Karimi, S. Nourouzi, M. Shakeri, M. Habibnia & A. Dehghani. (2012) Effect of Tool Material and Offset on Friction Stir Welding of Al Alloy to Carbon Steel. Advanced Materials Research 445, pages 747-752.
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R. Safdarian Korouyeh, Hassan Moslemi Naeini, M.J. Torkamany & J. Sabaghzadee. (2012) Effect of Laser Welding Parameters on Forming Behavior of Tailor Welded Blanks. Advanced Materials Research 445, pages 406-411.
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Hui-Chi Chen, Andrew J. Pinkerton, Lin Li, Zhu Liu & Anil T. Mistry. (2011) Gap-free fibre laser welding of Zn-coated steel on Al alloy for light-weight automotive applications. Materials & Design 32:2, pages 495-504.
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C. Dharmendra, K.P. Rao, J. Wilden & S. Reich. (2011) Study on laser welding–brazing of zinc coated steel to aluminum alloy with a zinc based filler. Materials Science and Engineering: A 528:3, pages 1497-1503.
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M.J. Torkamany, S. Tahamtan & J. Sabbaghzadeh. (2010) Dissimilar welding of carbon steel to 5754 aluminum alloy by Nd:YAG pulsed laser. Materials & Design 31:1, pages 458-465.
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W.V. Vaidya, M. Horstmann, V. Ventzke, B. Petrovski, M. Koçak, R. Kocik & G. Tempus. (2009) Structure‐property investigations on a laser beam welded dissimilar joint of aluminium AA6056 and titanium Ti6Al4V for aeronautical applications Part I: Local gradients in microstructure, hardness and strength. Materialwissenschaft und Werkstofftechnik 40:8, pages 623-633.
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P. Bala Srinivasan & M.P. Satish Kumar. (2009) Microstructural and electrochemical characterization of a thin-section dissimilar stainless steel weld joint. Materials Chemistry and Physics 115:1, pages 179-184.
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Kamel Abderrazak, Sana Bannour, Hatem Mhiri, Georges Lepalec & Michel Autric. (2009) Numerical and experimental study of molten pool formation during continuous laser welding of AZ91 magnesium alloy. Computational Materials Science 44:3, pages 858-866.
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Rattana Borrisutthekul, Taisei Yachi, Yukio Miyashita & Yoshiharu Mutoh. (2007) Suppression of intermetallic reaction layer formation by controlling heat flow in dissimilar joining of steel and aluminum alloy. Materials Science and Engineering: A 467:1-2, pages 108-113.
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