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Original Articles

Joining of dissimilar materials with friction stir welding

Pages 852-860 | Published online: 08 Jul 2010

Keep up to date with the latest research on this topic with citation updates for this article.

Read on this site (11)

Shwetanshu Gaurav, R. S. Mishra & M. Zunaid. (2023) A critical review on mechanical and microstructural properties of dissimilar aluminum (Al)-magnesium (Mg) alloys. Journal of Adhesion Science and Technology 37:7, pages 1117-1149.
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Virendra Pratap Singh, Surendra Kumar Patel, Nitin Kumar & Basil Kuriachen. (2019) Parametric effect on dissimilar friction stir welded steel-magnesium alloys joints: a review. Science and Technology of Welding and Joining 24:8, pages 653-684.
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D. G. Andrade, I. Galvão, D. Verdera, C. Leitão & D. M. Rodrigues. (2018) Influence of the structure and phase composition of the bond interface on aluminium–copper lap welds strength. Science and Technology of Welding and Joining 23:2, pages 105-113.
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D. K. Yaduwanshi, S. Bag & S. Pal. (2018) On the effect of tool offset in hybrid-FSW of copper-aluminium alloy. Materials and Manufacturing Processes 33:3, pages 277-287.
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I. Galvão, A. Loureiro & D. M. Rodrigues. (2016) Critical review on friction stir welding of aluminium to copper. Science and Technology of Welding and Joining 21:7, pages 523-546.
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Kush P. Mehta & Vishvesh J. Badheka. (2016) A Review on Dissimilar Friction Stir Welding of Copper to Aluminum: Process, Properties, and Variants. Materials and Manufacturing Processes 31:3, pages 233-254.
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M. Ishak, M.R. Islam & T. Sawa. (2014) GMA Spot Welding of A7075-T651/AZ31B Dissimilar Alloys Using Stainless Steel Filler. Materials and Manufacturing Processes 29:8, pages 980-987.
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H J Liu, J J Shen, S Xie, Y X Huang, F Cui, C Liu & L Y Kuang. (2012) Weld appearance and microstructural characteristics of friction stir butt barrier welded joints of aluminium alloy to copper. Science and Technology of Welding and Joining 17:2, pages 104-110.
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H J Liu, J J Shen, L Zhou, Y Q Zhao, C Liu & L Y Kuang. (2011) Microstructural characterisation and mechanical properties of friction stir welded joints of aluminium alloy to copper. Science and Technology of Welding and Joining 16:1, pages 92-98.
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I. Galvão, R. M. Leal, A. Loureiro & D. M. Rodrigues. (2010) Material flow in heterogeneous friction stir welding of aluminium and copper thin sheets. Science and Technology of Welding and Joining 15:8, pages 654-660.
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R. Heideman, C. Johnson & S. Kou. (2010) Metallurgical analysis of Al/Cu friction stir spot welding. Science and Technology of Welding and Joining 15:7, pages 597-604.
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Articles from other publishers (39)

Jianbo Zhou, Dongjing He & Rui Zhang. (2023) Effect of pin offset on interface evolution and fracture behavior of aluminum/copper dissimilar friction stir welded. Materials Today Communications 37, pages 107585.
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Siddharth Sampathkumar. (2023) Corrosion studies on friction stir spot welded dissimilar AZ31-C27200 Cu joints. Materials Today: Proceedings.
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Ji-Won Kang, Shengwei Zhang, Tu-Anh Bui Thi, Sung-Tae Hong, Siwhan Lee & Heung Nam Han. (2022) Friction-Assisted Dissimilar Solid State Lap Joining of Aluminum and Copper Pipes. International Journal of Precision Engineering and Manufacturing 24:2, pages 199-208.
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O. Karakaş, F. B. Kardeş, P. Foti & F. Berto. (2023) Dissimilar Welding Applications and Evaluation of Fatigue Behaviour of Welded Jo ints: An Overview. Strength of Materials 55:1, pages 111-127.
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Aleksandra Mitrović & Vladan Milovanović. 2023. Experimental Research and Numerical Simulation in Applied Sciences. Experimental Research and Numerical Simulation in Applied Sciences 250 276 .
Hatice Varol Özkavak. (2022) Joining Cu30Zn (Brass) and AA6063 Alloys Using the Mechanical Locking Method. Russian Journal of Non-Ferrous Metals 63:5, pages 560-572.
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Sachindra Shankar, Somnath Chattopadhyaya, Kush P. Mehta & Pedro Vilaça. (2022) Influence of copper plate positioning, zero tool offset, and bed conditions in friction stir welding of dissimilar Al-Cu alloys with different thicknesses. CIRP Journal of Manufacturing Science and Technology 38, pages 73-83.
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Mithlesh Kumar Mahto, Adarsh Kumar, Avinash Ravi Raja, Meghanshu Vashista & Mohd Zaheer Khan Yusufzai. (2022) Friction stir cladding of copper on aluminium substrate. CIRP Journal of Manufacturing Science and Technology 36, pages 23-34.
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A. Fayegh, M. Aghaie-Khafri & B. Binesh. (2021) Interfacial microstructure and mechanical properties of transient liquid phase bonded IN718/Ti-6Al-4V joints. Welding in the World 65:10, pages 1955-1968.
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Najib A. Muhammad, ChuanSong Wu & Hao Su. (2021) Concurrent influences of tool offset and ultrasonic vibration on the joint quality and performance of dissimilar Al/Cu friction stir welds. Journal of Materials Research and Technology 14, pages 1035-1051.
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Tanmoy Medhi, Syed Abou Iltaf Hussain, Barnik Saha Roy & Subhash Chandra Saha. (2021) An intelligent multi-objective framework for optimizing friction-stir welding process parameters. Applied Soft Computing 104, pages 107190.
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G. Meneghetti, A. Campagnolo, D. Berto, E. Pullin & S. Masaggia. (2021) Fatigue strength of austempered ductile iron-to-steel dissimilar arc-welded joints. Welding in the World 65:4, pages 667-689.
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Toru Nagaoka, Takeshi KyoudaShao Tongge & Hua Zhang. (2021) Unmixed Joint of A1050 and C1020 by Friction Stir Butt Welding. Materials Science Forum 1016, pages 1784-1789.
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Tanmoy Medhi, Syed Abou Iltaf Hussain, Barnik Saha Roy & Subhash Chandra Saha. (2020) Selection of best process parameters for friction stir welded dissimilar Al-Cu alloy: a novel MCDM amalgamated MORSM approach. Journal of the Brazilian Society of Mechanical Sciences and Engineering 42:10.
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Hui-Jie Zhang, Hui-Jie Liu, Jian-Ling Song, Qiu-Zhi Gao & Shao-Hua Luo. (2020) Influence of Tool Offset on Performance of Thin Al–Cu Dissimilar Metal Friction Stir Butt Welded Joint. Transactions of the Indian Institute of Metals 73:10, pages 2549-2559.
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S. Manickam, C. Rajendran & V. Balasubramanian. (2020) Investigation of FSSW parameters on shear fracture load of AA6061 and copper alloy joints. Heliyon 6:6, pages e04077.
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Virendra Pratap Singh, Surendra Kumar Patel, Alok Ranjan & Basil Kuriachen. (2020) Recent research progress in solid state friction-stir welding of aluminium–magnesium alloys: a critical review. Journal of Materials Research and Technology 9:3, pages 6217-6256.
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Giovanni Meneghetti, Alberto Campagnolo, Elena Pullin & Stefano Masaggia. (2020) Austempered ductile iron-to-steel dissimilar arc-welded joints: fatigue strength assessment according to local approaches. Procedia Structural Integrity 28, pages 1481-1502.
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Nidhi Sharma, Zahid A Khan, Arshad Noor Siddiquee & Mohd Atif Wahid. (2019) Multi-response optimization of friction stir welding process parameters for dissimilar joining of Al6101 to pure copper using standard deviation based TOPSIS method. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 233:18, pages 6473-6482.
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Ibrahim Al Zamzami, Buick Davison & Luca Susmel. (2019) Nominal and local stress quantities to design aluminium-to-steel thin welded joints against fatigue. International Journal of Fatigue 123, pages 279-295.
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Hossein Taheri, Margaret Kilpatrick, Matthew Norvalls, Warren J. Harper, Lucas W. Koester, Timothy Bigelow & Leonard J. Bond. (2019) Investigation of Nondestructive Testing Methods for Friction Stir Welding. Metals 9:6, pages 624.
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Najib A. Muhammad, C.S. Wu & Weihong Tian. (2019) Effect of ultrasonic vibration on the intermetallic compound layer formation in Al/Cu friction stir weld joints. Journal of Alloys and Compounds 785, pages 512-522.
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Najib A. Muhammad & C.S. Wu. (2019) Ultrasonic vibration assisted friction stir welding of aluminium alloy and pure copper. Journal of Manufacturing Processes 39, pages 114-127.
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Giovanni Meneghetti, Alberto Campagnolo, Daniele Berto, Elena Pullin & Stefano Masaggia. (2019) Fatigue properties of austempered ductile iron-to-steel dissimilar arc-welded joints. Procedia Structural Integrity 24, pages 190-203.
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Ibrahim Al Zamzami, Buick Davison & Luca Susmel. (2019) Experimental fatigue curves to perform the fatigue assessment of aluminium-to-steel thin welded joints. Procedia Structural Integrity 18, pages 255-261.
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Nidhi Sharma, Pankul Goel, M. A. Wahid, Zahid. A. Khan & Arshad Noor Siddiquee. 2019. Advances in Industrial and Production Engineering. Advances in Industrial and Production Engineering 833 842 .
Raheem K. Al-Sabur & Ahmad K. Jassim. (2018) Friction Stir Spot Welding Applied to Weld Dissimilar Metals of AA1100 Al-alloy and C11000 Copper. IOP Conference Series: Materials Science and Engineering 455, pages 012087.
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I. Al Zamzami, V. Di Cocco, J. B. Davison, F. Iacoviello & L. Susmel. (2018) Static strength and design of aluminium-to-steel thin welded joints. Welding in the World 62:6, pages 1255-1272.
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SHAILESH N PANDYA & JYOTI V MENGHANI. (2018) Developments of mathematical models for prediction of tensile properties of dissimilar AA6061-T6 to Cu welds prepared by friction stir welding process using Zn interlayer. Sādhanā 43:10.
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Arun Kumar Kadian & Pankaj Biswas. (2018) The study of material flow behaviour in dissimilar material FSW of AA6061 and Cu-B370 alloys plates. Journal of Manufacturing Processes 34, pages 96-105.
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Nidhi Sharma, Zahid A Khan, Arshad Noor Siddiquee, Suha K Shihab & Mohd Atif Wahid. (2018) Effect of process parameters on microstructure and electrical conductivity during FSW of Al-6101 and Pure Copper. Materials Research Express 5:4, pages 046519.
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Nidhi SHARMA, Zahid A. KHAN & Arshad Noor SIDDIQUEE. (2017) Friction stir welding of aluminum to copper—An overview. Transactions of Nonferrous Metals Society of China 27:10, pages 2113-2136.
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I. Tomashchuk, P. Sallamand, E. Cicala, P. Peyre & D. Grevey. (2015) Direct keyhole laser welding of aluminum alloy AA5754 to titanium alloy Ti6Al4V. Journal of Materials Processing Technology 217, pages 96-104.
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Ivan Galvão, Altino Loureiro, David Verdera, Daniel Gesto & Dulce Maria Rodrigues. (2012) Influence of Tool Offsetting on the Structure and Morphology of Dissimilar Aluminum to Copper Friction-Stir Welds. Metallurgical and Materials Transactions A 43:13, pages 5096-5105.
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Vahid Firouzdor & Sindo Kou. (2010) Formation of Liquid and Intermetallics in Al-to-Mg Friction Stir Welding. Metallurgical and Materials Transactions A 41:12, pages 3238-3251.
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Vahid Firouzdor & Sindo Kou. (2010) Al-to-Mg Friction Stir Welding: Effect of Material Position, Travel Speed, and Rotation Speed. Metallurgical and Materials Transactions A 41:11, pages 2914-2935.
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X. Cao & M. Jahazi. (2009) RETRACTED ARTICLE: Friction-stir welding of dissimilar AA 2024-T3 to AZ31B-H24 alloys. The International Journal of Advanced Manufacturing Technology 46:9-12, pages 1259-1259.
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Xin Jin Cao & Mohammad Jahazi. (2010) Friction Stir Welding of Dissimilar AA 2024-T3 to AZ31B-H24 Alloys. Materials Science Forum 638-642, pages 3661-3666.
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W.V. Vaidya, M. Horstmann, V. Ventzke, B. Petrovski, M. Koçak, R. Kocik & G. Tempus. (2009) Structure‐property investigations on a laser beam welded dissimilar joint of aluminium AA6056 and titanium Ti6Al4V for aeronautical applications Part I: Local gradients in microstructure, hardness and strength. Materialwissenschaft und Werkstofftechnik 40:8, pages 623-633.
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