Influence of Si content on thermal expansion characteristic of Al–Si alloys

ABSTRACT

The objective of this study was to find out how Si precipitation affects the linear thermal expansion behaviors of Al–Si alloys with various Si content. These Al–Si alloys were manufactured by gravity casting using 99.98 wt-% pure Al and 98.5 wt-% Si pellets. Solution treatment was carried out at 530°C for 10 h for each specimen. As-quenched specimens were subjected to microstructure observation and linear thermal expansion analysis. Si precipitation and additional linear thermal expansion occurred at lower temperature when Si content was increased to 9.5 wt-%. The activation energy of Si precipitation was also lower when Si content was higher. Eutectic Si reduced diffusion distance and acted as a nucleation site of dissolved Si atoms in the Al matrix during aging. These Si phases decreased Si precipitation temperature and activation energy of Si precipitation.

KEYWORDS:

• Aluminium-silicon alloys
• silicon precipitation
• thermal expansion coefficient
• thermal analysis

Acknowledgements

This study was supported by a research programme on the development of convergent manufacturing technology for IE4-class electric motors funded by the Ministry of Trade, Industry and Energy (MTIE), Republic of Korea.