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Experimental Heat Transfer
A Journal of Thermal Energy Generation, Transport, Storage, and Conversion
Volume 33, 2020 - Issue 1
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Articles

Flow boiling characteristics in a novel minichannel with a step on each corner

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Pages 1-17 | Received 06 May 2018, Accepted 08 Jan 2019, Published online: 28 Jan 2019
 

ABSTRACT

In the present study, flow boiling in a single minichannel with a longitudinal step on its each corner is studied experimentally. Bubble/flow dynamics, and thus, underlying physical phenomenon is investigated through high-speed flow visualization experiments. The results are also compared with those of the conventional single rectangular minichannel (plane channel) in terms of heat transfer and total pressure drop. Experiments are performed for different values of the mass flux and wall heat flux at a constant inlet temperature. It is obtained that the stepped channel improves heat transfer performance up to 13.2% compared to the plane channel. During the visualization studies, five flow patterns are observed: bubbly flow, slug flow, churn flow, annular flow, and inverted annular flow.

Nomenclature

Ach=

cross sectional area (m2)

Ap=

base area of heat sink (m2)

At=

total heated area of minichannels (m2)

cp=

specific heat (kJ kg−1 K−1)

G=

mass flux (kg m−2 s−1)

h=

heat transfer coefficient (kW m−2 K)

H=

channel height (m)

iLv=

latent heat of vaporization (kJ kg−1)

k=

thermal conductivity (W m−1 K−1)

L=

length of minichannel (m)

l=

distance between the thermocouple and the channel bottom surface (m)

m˙=

mass flow rate (kg s−1)

q′′=

heat flux (kW m−2)

q=

thermal power applied by heaters (kW)

qloss=

heat loss (kW)

T=

temperature (K)

V˙=

volumetric flow rate (m3 s−1)

W=

channel width (m)

WT=

total width of the heat sink (m)

x=

vapor quality

Greek symbols

P=

pressure drop (kPa)

ΔPc1=

contraction pressure loss (deep-shallow plenums) (Pa)

ΔPc2=

contraction pressure loss (shallow plenum-minichannel) (Pa)

ΔPe1=

expansion pressure recovery (shallow-deep plenums) (Pa)

ΔPe2=

expansion pressure recovery (minichannel-shallow plenum) (Pa)

Thl=

difference between thermocouple and ambient temperature

Tsat=

wall super heat temperature (K)

ρ=

density (kg m−3)

Subscripts

c=

copper

ch=

channel

e=

local

eo=

exit

eff=

effective

i=

inlet

L=

liquid

o=

outlet

pc=

plane channel

sat=

saturation

sc=

stepped channel

tot=

total

tp=

two phase

w=

wall

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