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Research Article

Research on energy absorption effect of double damping system of high-power hydraulic rock drill

Pages 1104-1112 | Received 10 Oct 2019, Accepted 22 Apr 2020, Published online: 05 Jun 2020
 

ABSTRACT

The high-power hydraulic rock drill is the key to the development of modern hydraulic drill rig. With the increase of power and frequency of new type rock drill, the rebound of drill tool will be obvious during drilling, which will seriously affect the structural safety and operation efficiency. For this phenomenon, it is necessary to research the characteristics of double damping system to absorb the rebound energy of drill tool. A new model of incident stress wave is revised on the basis of rectangular wave. By combining the reflected stress wave with the model of damping system, the pressure fluctuation of damping system is analysed. Based on the theory of stress wave transmission, the rebound model of drill tool is established, and the transmission law of incident wave and reflection wave in drilling process is analysed. The stress wave experiment was designed and the incident wave shape was obtained by testing. Based on the experimental results, the incident wave in the rebound model is corrected by Fourier transform principle. The accumulator model and the double damping internal structure model are established. The two parameters that can independently change the energy absorption effect of the double damping system are summarised.

Nomenclature

T=

Stress wave period

τ=

Stress wave duration

l=

Piston length

c=

Stress wave velocity

σi=

Incident and reflected stress wave

ρi=

Density of the i medium

ci=

Wave velocity of stress wave in the i medium

An=

The neck section area of accumulator

Ph=

The working pressure of accumulator

me=

The mass of accumulator equivalent to the simplified neck model

x2=

The equivalent mass (me) displacement

ce=

The equivalent viscous coefficient of accumulator

ke=

The equivalent stiffness coefficient of accumulator

ρ=

The oil density

Lm=

The pipeline length

Ln=

The neck length

La=

Pressure chamber length

Am=

The pipeline section area

Aa=

The pressure chamber section area

mg=

The diaphragm mass

k=

The isentropic coefficient

PH=

The accumulator inflation pressure

Pd=

The accumulator average working pressure

VH=

The initial volume of accumulator

cn=

The viscous friction coefficient of neck

cm=

Viscous friction coefficient of connecting pipe

ca=

Viscous friction coefficient of pressure chamber

Qd=

The damping flow

Qd1=

The 1st damping chamber flow

Qd2=

The 2nd damping chamber flow

ΔQd1=

The 1st damping chamber compressed flow

ΔQd2=

The 2nd damping chamber compressed flow

Ad1=

The section area of damping piston in 1st damping chamber

Ad2=

The section area of damping piston in 2nd damping chamber

xd=

The displacement of the damping piston

Vd1=

The oil volume of the 1st damping chamber

K=

The elastic modulus of the oil

Pd1=

The pressure of the 1st damping chamber

Vd2=

The oil volume of the 2nd damping chamber

Pd2=

The pressure of the 2nd damping chamber

F=

The rebound force of drilling tool

md=

The mass of damping piston

cs=

The viscous friction coefficient of oil

Fds=

The viscous friction force

Fdl=

The hydraulic seizing-up force

μ=

The oil kinematic viscosity

Ld1, Ld2=

The length of fit between damping piston and front and rear guide sleeve

dd1, dd2=

The diameter of fit between damping piston and front and rear guide sleeve

ε=

The eccentricity

δ=

The annular clearance at connection between 1st and 2nd damping chambers

γ=

The hydraulic seizing-up force coefficient.

η=

The resistance coefficient,

Ad4=

The section area of the pipeline connecting the 1st damping chamber with the accumulator

Disclosure statement

No potential conflict of interest was reported by the author.

Additional information

Funding

This research is sponsored by Education Department Excellent Youth Item of Hunan Province (Grant no.18B397), Natural Science Foundation of Hunan Province (Grant no.2019JJ50404), Provincial Specialty Disciplines of Higher Education Institutions in Hunan Province (Grant no. XJT [2018] 469). General project of Changde science and Technology Bureau (Grant no.2018J051). General project of Changde science and Technology Bureau (Grant no.CCQZ[2018]6).General project of Education Department of Hunan Province (Grant no. 18C0735).

Notes on contributors

Yelin Li

Yelin Li, born in April 1986, received his doctor's degree in engineering from Beijing University of science and technology in January 2016, and his research direction is the design and testing of drilling machinery.

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