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Research Article

Influence of rock dust reinforcement on mechanical properties of Al composite using friction stir processing

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Pages 329-338 | Received 04 May 2020, Accepted 21 Oct 2020, Published online: 03 Nov 2020
 

ABSTRACT

Aluminium metal matrix composites (AMMCs) are attractive and effective materials due to their tailored properties for outstanding applications, like high specific strength, lightweight, high specific stiffness, excellent wear resistance, corrosion resistance and high elastic modulus than the base metal matrix. These materials are widely used in aerospace, automobile, marine, mining and mechanical structural applications. In the present study, rock dust was considered as reinforcement particles in various wt % (2, 4, 6, 8 and 10) in aluminium material. Rock dust is a by-product of the crushing processes of rocks in the production of gravel aggregates. The purpose of this investigation is to identify the influence of rock dust reinforcements on mechanical and wear properties of aluminium-based surface composites fabricated through the Friction Stir Processing (FSP). Traverse speed, rotational speed and tool tilt angle are fixed input parameters. From the experimental results it was observed that in the fabricated composite, rock dust addition to Al material gives better wear-resistant characteristics. Enhanced trends occurred in Impact strength and micro-hardness values due to the addition of reinforcements to the aluminium material.

Disclosure statement

No potential conflict of interest was reported by the authors.

Additional information

Notes on contributors

Murahari kolli

Dr. Murahari kolli is presently working as an Associate Professor in the Department of Mechanical Engineering, Lakireddy Bali Reddy College of Engineering, Mylavaram, India. He completed M.Tech and PhD from National Institute of Technology Warangal, India and B.Tech Mechanical Engineering from JNTU Hyderabad. He is having 11 years of experience in Teaching and Research. His research interests are advanced machining process, EDM/Wire EDM, Friction stir welding/processes, Design of Experiments, and Micro-machining of eco-friendly cutting fluids, modelling and fabrication processes and composite materials. He published more than 50 research papers in reputed journals and conferences.

Sai Naresh Dasari

Sai Naresh Dasari is presently doing Product Design Engineer, Department of Mechatronics (R&D), Hyderabad. His research areas like applications of aeronautical materials & machining process, modelling and simulation of manufacturing processes and composite materials. Currently, he is doing an aero drum project.

Nithin Sai Potluri

Nithin Sai Potluri is currently working as Production Manager at SRM University, Amaravati, India. His research interests are machining and fabrications of composites, Additive manufacturing, and optimization. Presently he is working on precision Lab.

A.V.S Ramprasad

A.V.S Ramprasad is currently working as an Associate Professor in the Department of Mechanical Engineering, KLEducation foundation, Vaddeswaram, Guntur, India., and also Research scholar at Andhra University, Visakhapatnam, India. He completed B.Tech and M.Tech from the Acharya Nagarjuna University, Guntur, India. He is having 13 years of experience in Teaching and Research. His research areas are Wire EDM, Composite materials, DOE techniques, Rapid Prototyping and advanced machining. He is published more than 10 research papers in reputed journals and conferences.

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