Experimental and finite element analysis of temperature distribution in 409 M ferritic stainless steel by TIG, MIG and SMAW welding processes

ABSTRACT

In this study, three different arc welding processes, namely tungsten inert gas (TIG), metal inert gas (MIG) and shielded metal arc welding (SMAW) processes, are used to weld 409 M ferritic stainless steel. K-type thermocouples are located in the area of heat-affected zone by drilling blind holes in a plate at a distance of 3 mm and 7 mm from the weld line, revealing the contours of the temperature distribution of the weld. The experimental results are compared with the results of simulations using ANSYS by Goldak heat source model. The temperature is experimentally measured in the heat-affected region with the help of a thermocouple. The temperature distribution profile by the finite element method using ANSYS is compared with the experimental temperature distribution profile with the heat source. The experimental and simulation results for TIG, MIG and SMAW welding processes have been found to be excellent.

KEYWORDS:

• TIG
• MIG
• SMAW
• 409 M ferritic stainless steel
• temperature distribution
• ANSYS

Nomenclature

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Disclosure statement

No potential conflict of interest was reported by the author(s).