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Anticorrosive chromium free primers for aluminium alloys: application in the aerospace industry

Figures & data

Figure 1. Neutral salt spray resistance of Chromate primer IP3-6362 used with our standard catalyst sprayed over 2024 Aluminium alloy at 25 microns dry film thickness at t0, after 500  h of exposure, 1000, 4000, 6000, and 8620  h.

Figure 1. Neutral salt spray resistance of Chromate primer IP3-6362 used with our standard catalyst sprayed over 2024 Aluminium alloy at 25 microns dry film thickness at t0, after 500  h of exposure, 1000, 4000, 6000, and 8620  h.

Figure 2. Neutral salt spray resistance of Cr-free primer IP3-6700 used with our standard catalyst sprayed over 2024 Aluminium alloy at 30 microns dry film thickness at t0, after 500  h of exposure, 1000  h, and 2000 hours.

Figure 2. Neutral salt spray resistance of Cr-free primer IP3-6700 used with our standard catalyst sprayed over 2024 Aluminium alloy at 30 microns dry film thickness at t0, after 500  h of exposure, 1000  h, and 2000 hours.

Figure 3. Flow chart process when using IPTREAT12 surface pretreatment.

Figure 3. Flow chart process when using IPTREAT12 surface pretreatment.

Figure 4. Neutral salt spray resistance of CF Variant 2 with Catalyst Mod 1 sprayed over 2024 Aluminium alloy (panel without pre-treatment has 35 microns dry film thickness; panel with IPTREAT12 has 30 microns dry film thickness) at t0, after 1000 h of exposure, 3200, and 5200 h.

Figure 4. Neutral salt spray resistance of CF Variant 2 with Catalyst Mod 1 sprayed over 2024 Aluminium alloy (panel without pre-treatment has 35 microns dry film thickness; panel with IPTREAT12 has 30 microns dry film thickness) at t0, after 1000 h of exposure, 3200, and 5200 h.

Table 1. Tri-n-butyl phosphate (Skydrol) immersion for 7 days at 70°C.

Table 2. Water soak test for 7 days at 40°C.

Figure 5. Cyclic acidified salt spray resistance of CF Variant 1 with Standard Catalyst sprayed over panels pre-treated with IPTREAT12 2024 Aluminium alloy (top line 45 microns dry film thickness) and CF Variant 19 with Standard Catalyst sprayed over 2024 Aluminium alloy, no pre-treatment (bottom line 25 microns dry film thickness) at t0, after 500  h of exposure, 1000, 1500  h and 2000 hours.

Figure 5. Cyclic acidified salt spray resistance of CF Variant 1 with Standard Catalyst sprayed over panels pre-treated with IPTREAT12 2024 Aluminium alloy (top line 45 microns dry film thickness) and CF Variant 19 with Standard Catalyst sprayed over 2024 Aluminium alloy, no pre-treatment (bottom line 25 microns dry film thickness) at t0, after 500  h of exposure, 1000, 1500  h and 2000 hours.

Figure 6. Neutral salt spray resistance of CF Variant 15 with Catalyst Mod 1 sprayed over 2024 Aluminium alloy at a dry film thickness of 35 microns at t0, after 1000 h of exposure, 2000 hours, 4000 and 5000 h.

Figure 6. Neutral salt spray resistance of CF Variant 15 with Catalyst Mod 1 sprayed over 2024 Aluminium alloy at a dry film thickness of 35 microns at t0, after 1000 h of exposure, 2000 hours, 4000 and 5000 h.

Figure 7. SEM-EDS images of CF Variant 15 with Catalyst Mod 1.

Figure 7. SEM-EDS images of CF Variant 15 with Catalyst Mod 1.

Figure 8. Neutral salt spray resistance of CF Variant 1 with Catalyst Mod 2 sprayed over panels pre-treated with IPTREAT12 2024 Aluminium alloy at a dry film thickness of 35 microns at t0, after 500 h of exposure, 2000 hours, 4000 and 6000 h.

Figure 8. Neutral salt spray resistance of CF Variant 1 with Catalyst Mod 2 sprayed over panels pre-treated with IPTREAT12 2024 Aluminium alloy at a dry film thickness of 35 microns at t0, after 500 h of exposure, 2000 hours, 4000 and 6000 h.

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