A bi-directional flow-rack automated storage and retrieval system for unit-load warehouses

Abstract

Flow-rack is a multi-deep rack containing multi-row and multi-column slope bins. Traditionally, bins slope in the same direction in a flow-rack to make unit-loads slide from the storage face to the retrieval face driven by gravity, which cause unit-loads are stored to the storage face and retrieved from the retrieval face. In this paper, a bi-directional flow-rack (BFR) is designed, in which bins in adjacent columns slope to opposite directions. In each side of a BFR, unit-loads are stored in half of the bins and retrieved from the other half. Therefore, dual-command (DC) operations could be simultaneously performed on both faces and blocking unit-loads are re-stored to available bins on the same face directly. We develop a travel time model for BFR systems, which provides the throughput baseline for different configurations of BFR. A DC operation generation method is introduced for BFR systems. Simulation experiments are conducted to evaluate the effectiveness of the BFR travel time model, to compare the throughput performance between BFR and SFR systems and to evaluate the performance of the proposed DC operation generation method.

Keywords:

• unit-load warehouse
• automated storage and retrieval system
• flow-rack
• design

Notes

This work was supported in part by the National Natural Science Foundation of China [grant number 61272377] and in part by the Research Fund for the Doctoral Program of Higher Education of China [grant number 2012009210027].