Abstract
This paper explores how different routing techniques for the battery management of automated guided vehicles (AGVs) can affect the performance of a system. Four heuristics available in the literature were the basis of this study. Simulation models were developed to investigate how the routing of an AGV towards a battery station can affect the productivity of a manufacturing facility. Results show that the best productivity can be achieved when a routing heuristic tries to jointly minimise the total travel distance and waiting time at a battery station. The gain in productivity, when compared with the highest possible gain theoretically achievable, is quite substantial. It was also found that higher frequency of decision-making (i.e. decisions with smaller time interval) about battery swapping helps to increase the productivity of a system.