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Article

Remote start-up of Joule Heated Ceramic Melter – optimization of design parameters based on experimental and numerical investigations

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Pages 243-252 | Received 09 Jan 2019, Accepted 11 Sep 2019, Published online: 26 Sep 2019

Figures & data

Figure 1. Resistivity of Glass as a function of temperature for SiO2-Na2O-TiO2-Fe2O3-based glass

Figure 1. Resistivity of Glass as a function of temperature for SiO2-Na2O-TiO2-Fe2O3-based glass

Figure 2. Industrial-scale JHCM used for experiments (a) Start-up heating using plenum heaters; (b) Electrode heating

Figure 2. Industrial-scale JHCM used for experiments (a) Start-up heating using plenum heaters; (b) Electrode heating

Table 1. Physical properties of glass and insulation materials used for modelling

Figure 3. Heat apportionment of start-up heating

Figure 3. Heat apportionment of start-up heating

Figure 4. Schematic of experiment used for determination of the mode of heat transfer

Figure 4. Schematic of experiment used for determination of the mode of heat transfer

Figure 5. Temperature profiles of thermocouples 5, 2 and 8 for different meshes (coarse, normal, fine, and extra-fine)

Figure 5. Temperature profiles of thermocouples 5, 2 and 8 for different meshes (coarse, normal, fine, and extra-fine)

Figure 6. Fine mesh view of the model

Figure 6. Fine mesh view of the model

Figure 7. Validation of model with experimental data

Figure 7. Validation of model with experimental data

Figure 8. Simulated PH Temperature contours (Rainbow Legend – Celsius scale)

Figure 8. Simulated PH Temperature contours (Rainbow Legend – Celsius scale)

Figure 9. Off-gas ingression and heat losses vs Negative pressure in the melter

Figure 9. Off-gas ingression and heat losses vs Negative pressure in the melter

Figure 10. (a) Prefabricated square slots for placing of PH with a gap 6–26 mm. (b) Circular Slots for placing of PH

Figure 10. (a) Prefabricated square slots for placing of PH with a gap 6–26 mm. (b) Circular Slots for placing of PH

Figure 11. 3D Volume Plot depicting Temperature in K (Rainbow Legend – Celsius scale) for different air gaps

Figure 11. 3D Volume Plot depicting Temperature in K (Rainbow Legend – Celsius scale) for different air gaps

Figure 12. 3D Volume Plot depicting Heat flux in W.m-2 (Rainbow – Celsius scale) for different air gaps

Figure 12. 3D Volume Plot depicting Heat flux in W.m-2 (Rainbow – Celsius scale) for different air gaps

Figure 13. (a) Total Energy Flux Vs Thickness of the air gap; (b) Change in temperature with time for different air gap thickness between refractories and Kanthal© tubes

Figure 13. (a) Total Energy Flux Vs Thickness of the air gap; (b) Change in temperature with time for different air gap thickness between refractories and Kanthal© tubes

Figure 14. Prefabricated for placing of plenum heaters (a) circular slots; (b) Square slots

Figure 14. Prefabricated for placing of plenum heaters (a) circular slots; (b) Square slots

Figure 15. Heat flux vs Distance in the prefabricated in the square and circular design0073

Figure 15. Heat flux vs Distance in the prefabricated in the square and circular design0073

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