Development of Synthetic Ketonic Resin

Abstract

In the present work, the self-polymerization reaction of cyclohexanone was studied to develop a synthetic resin. Synthetic resins are extensively used in paint industry to improve the adhesiveness of paints. Polymerization reactions were carried out in a high-pressure reactor. The results suggest that the self-polymerization of cyclohexanone mainly depends on alkali concentration, reaction temperature, and reaction time. As the ketone-to-alkali ratio decreases, the degree of polymerization increases, which leads to an increase in the hydroxyl value and softening point and a remarkable decrease in solubility. A good-quality solid resin could be obtained with a ketone-to-alkali ratio less than 5 in the temperature range between 130°C and 160°C and within the time duration of 12–22 h. These data may be useful to develop the desired quality of resin in the field of paint application.

Keywords:

• Cyclohexanone
• Hydroxyl value
• Resin solubility
• Self-condensation
• Synthetic resin

Acknowledgments

We are grateful to the Indian Institute of Technology Kharagpur for extending the necessary support and facilities for the above studies.