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Hydeocyclone

Improvement hydrocyclone separation of biodiesel impurities prepared from waste cooking oil using CFD simulation

ORCID Icon, ORCID Icon & ORCID Icon
Pages 1152-1167 | Received 15 Dec 2019, Accepted 25 Mar 2020, Published online: 20 Apr 2020
 

ABSTRACT

Raw biodiesel usually contains a considerable amount of impurities that need to be separated. In this work, a 10-mm diameter Dorr-Oliver hydrocyclone was used to investigate the separate behavior of impurities from biodiesel prepared from waste cooking oil under different operational conditions. The experimental results showed a maximum impurity separation of 82.2% (v/v). The operational conditions including inlet mixture temperature, pressure drop across the hydrocyclone, and the percentage of inlet impurities were optimized using Taguchi method. Then, the hydrocyclone was modeled using CFD to optimize its dimensions. The experiments performed by the optimized hydrocyclone indicated an impurities separation of 90.76%.

Abbreviations

Re=

Reynolds number

Nomenclature

Flift=

Lift force (N)

ΔP=

Pressure drop across the hydrocyclone (kPa)

CL=

Lift coefficient

C=

Volumetric percentage of the inletimpurities (%)

Ftd=

Turbulent dispersion force (N)

T=

Temperature of the inletmixture (°C)

CTD=

Turbulent dispersion coefficient

Dc=

Diameter of cylindrical part (mm)

Xp=

Interfacial area concentration (m2/m3)

w×h=

Dimension of inletpart (mm2)

SRC=

Coalescence source term

Do=

Diameter of vortex finder (mm)

STI=

Breakage source term

Du=

Diameter of apex (mm)

fc=

Frequency of droplet collision (1/s)

Lc=

Length of cylindrical part (mm)

fb=

Frequency of droplets collision and turbulent eddies (1/s)

Lp=

Length of conical part (mm)

nd=

Number of droplets

Lv=

Length of vortex finder (mm)

ne=

number of turbulent eddies

Rf=

Flow ratio (%)

KC=

Coefficient in IAC theory

η=

Impurities recovery (%)

KB=

Coefficient in IAC theory

Cvi=

Impurities volume fraction in the inletflow (%)

Greek letters

Cvu=

Impurities volume fraction in the outlet flow (%)

αc=

Volumetric fraction of continuous phase

Qu=

Total volumetric flow rate in the outlet (L/h)

αd=

Volumetric fraction of dispersed phase

Qi=

Total volumetric flow rate in the inlet(L/h)

ρc=

Density of continuous phase (kg/m3)

Uc=

Velocity vector of continuous phase (m/s)

ρd=

Density of dispersed phase (kg/m3)

Ud=

Velocity vector of dispersed phase (m/s)

μc=

Dynamic viscosity of continuous phase (kg/m.s)

P=

Pressure (kPa)

μd=

Dynamic viscosity of dispersed phase (kg/m.s)

SM=

Source term

μt=

Turbulent viscosity (kg/m.s)

k=

Turbulent kinetic energy (J)

ε=

turbulent dissipation rate (J/s)

Eij=

Strain tensor

δk=

Coefficient in RNG theory

=

Coefficient in RNG theory

δε=

Coefficient in RNG theory

C=

Coefficient in RNG theory

λC=

Efficiency of coalescence from the collision

C=

Coefficient in RNG theory

λB=

Efficiency of breakage from the impact

Fdrag=

Drag force (N)

σ=

Surface tension coefficient (N/m)

Urel=

Relative velocity (m/s)

ϕ & Ψ=

Shape factors

Ap=

Area of particle image (mm2)

ps=

Solids pressure (Pa)

CD=

Drag coefficient

θs=

Granular temperature (m2/s2)

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