Chemical and Biological Leaching of Chalcopyrite- Elemental Sulfur Reaction Products

ABSTRACT

Chalcopyrite ores are processed mostly by pyrometallurgical techniques due to the refractory nature of the mineral to the current hydrometallurgical techniques. In order to overcome such refractoriness, pretreatment steps such as sulfurization may be applied to produce different copper phases and therefore improve the metal dissolution in the leaching step. The current study investigated the reaction products of the reaction between chalcopyrite and elemental sulfur at different chalcopyrite/sulfur ratios (1/1 and 1/2), reaction time (60 min and 90 min), and temperature (350ºC, 400°C and 450ºC). The sulfurization experiments revealed that covellite, nukundamite, bornite, and pyrite-like compounds were produced according to the experimental conditions applied. Then, the sulfurization products were submitted to chemical leaching tests at temperatures ranging from 32ºC to 70ºC, whereas bioleaching tests were also carried out with Acidithiobacillus ferrooxidans, at 32ºC. In the chemical leaching experiments at 70ºC, only 14% copper was recovered from the original chalcopyrite sample while the maximum copper extraction was 78% from bornite produced at 450ºC (90 min and mass ratio of chalcopyrite/sulfur of 1/2). On the other hand, copper extraction achieved 96% from the same sulfurization product containing synthetic bornite within 20 days of bioleaching. Bioleaching of the original chalcopyrite sample implied in a copper recovery of only 25% in the same period. Summarizing, the current work showed that chalcopyrite sulfurization at 450ºC was able to transform chalcopyrite into a bornite-like phase, which was chemically leached and bioleached by At. ferrooxidans.

KEYWORDS:

• Chalcopyrite
• sulfurization
• leaching
• bioleaching

Acknowledgments

This work was supported by Universidade Federal de Ouro Preto. Funding was provided by the agencies FAPEMIG, CNPq, FINEP and CAPES. The CNPq scholarships to L. M. M S. Cheloni and V. A. Leão are particularly appreciated.

Disclosure statement

No potential conflict of interest was reported by the author(s).