Study on prevention of angular distortion in fillet-welded T-joint by welding with a trailing reverse-side gas heating

Abstract

Reduction or control of angular distortion without additional processes is demanded because it takes a lot of time and effort to correct the angular distortion of fillet-welded T-joints. In this study, the reduction or control of angular distortion of both sides of a fillet-welded T-joint by welding with trailing reverse-side gas heating was investigated through a welding experiment and its numerical simulation. First, the effect of gas heating position and intensity on the reduction in angular distortion was experimentally investigated using a gas burner. The results showed that angular distortion became smallest when reverse-side heating using the gas burner was located 50 mm backward of the welding torch. Also, the concentrated gas flame with increased propane and oxygen gas flow was effective for reducing angular distortion. It was clarified that the angular distortion could be controlled completely with an appropriate reverse-side gas heating condition. Next, the numerical simulation model of welding and gas heating was constructed based on comparison with the measured temperature histories and angular distortion. Through the numerical simulation of welding with a trailing reverse-side gas, more detailed understanding of the effect of gas heating condition on reduction in angular distortion was developed. In addition, it was confirmed that the gas heating position for the smallest angular distortion is dependent on the temperature distribution along the thickness of the flange plate.

Keywords:

• Reverse-side heating
• angular distortion
• gas heating
• fillet-welded T-joint
• distance between two heat sources

Acknowledgements

We should like to express our gratitude to Professor Murakawa Hidekazu of the Institute of Joining and Welding, Osaka University and Professor Shibahara Masakazu of Osaka Prefectural University for their kind advice and assistance during our use of the numerical analysis software JWRIAN in this study.