Frictional Behavior of Polyurethane Modified by Carbon Coatings Synthesized in Dual-Frequency Plasma

ABSTRACT

A method for changing the surface properties of polymeric materials is by plasma treatment and, in particular, the modification by carbon coatings synthesized using plasma techniques. This article presents the tribological properties of carbon coatings produced on polyurethane substrates by a dual-frequency plasma technique. The analyses were made in terms of placement of the samples in the reactor and the number of modification steps. The samples were characterized by atomic force microscopy and friction tests, which were performed using a ball-on-disc tribometer. The chemical structure of the produced coatings was analyzed with the use of Raman spectroscopy. The obtained results show that the best tribological properties were characteristic of carbon coatings produced on samples placed onto the water-cooled electrode without preliminary ion etching in an argon atmosphere. The modifications decreased the coefficient of friction from 1.2, characteristic of unmodified polyurethane, to a value of about 0.38. The wear rate was reduced from 16.8 × 10⁻⁵ to a value of 4 × 10⁻⁹ mm³/Nm. Based on analysis of the wear tracks it was determined that for the proposed combination of a ZrO₂ ball versus a polyurethane disc modified with a diamond-like carbon (DLC) layer the dominant mechanism of wear is friction; however, in extreme cases, when the DLC coating is worn out, characteristic debris can be observed.

KEYWORDS:

• Polymer
• coatings
• wear-resistant
• friction-reducing
• AFM