Influence of Coating Parameter and Sintering Atmosphere on the Corrosion Resistance Behavior of Electrophoretically Deposited Composite Coatings

Abstract

The purpose of this study is to synthesize and characterize nanosized titania (TiO₂), zinc oxide (ZnO), and its composite coating on Ti–6Al–4V to enhance its corrosion protection behavior in Ringer's solution. Nanosized powders of TiO₂ and ZnO was characterized by Fourier transform infrared spectroscopy (FTIR), powder X-ray diffraction (XRD), and scanning electron microscopy - energy dispersive atomic spectroscopy (SEM-EDAX) analysis. As a result of antibacterial activity, both ZnO and TiO₂/ZnO have produce remarkable inhibition zone on Escherichia coli. The antibacterial activity of composites are due to the combined effect of ZnO on TiO₂. The adherence and surface uniformity of TiO₂/ZnO composite film on titanium implant was examined by optical microscopy and Vickers microhardness test. Corrosion resistant behavior of the coating on titanium implant was investigated by tafel polarization and impedance analysis. The composite coatings on Ti–6Al–4V have produced improved corrosion resistance with a pronounced shift in the anodic corrosion potential (E_corr) with a corresponding less corrosion current density (I_corr) compared to monophase coating. Similar results have been obtained for impedance analysis which indicated a reduction in double layer capacitance (C_dl) and with enhancement in charge transfer resistance (R_ct). These observations suggest improved corrosion resistance property of TiO₂/ZnO composite coating on Ti–6Al–4V.

Keywords:

• Corrosion
• Sol–gel
• Ti–6Al–4V alloy
• TiO₂
• ZnO