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Original Articles

A numerical simulation of transient ignition and ignition limit of a composite solid by a localised radiant source

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Pages 1096-1124 | Received 05 Jan 2013, Accepted 29 Jul 2013, Published online: 20 Sep 2013
 

Abstract

An unsteady three-dimensional numerical model has been formulated, coded, and solved to study ignition and flame development over a composite solid fuel sample upon heating by a localised radiant beam in a buoyant atmosphere. The model consists of an unsteady gas phase and an unsteady solid phase. The gas phase formulation consists of full Navier-Stokes equations for the conservation of mass, momentum, energy, and species. A one-step, second-order overall Arrhenius reaction is adopted. Gas radiation is included by solving the radiation transfer equation. For the solid phase formulation, the energy (heat conduction) equation is employed to solve the transient solid temperature. A first-order in-depth solid pyrolysis relation between the solid fuel density and the local solid temperature is assumed. Numerical simulations provide time-and-space resolved details of the ignition transient and flame development and the existence of two types of ignition modes: one with reaction kernel initiated on the surface and the other with ignition kernel initiated in the gas phase. Other primary outputs of the computation are the minimum ignition energy (Joule) for the solid as a function of the external heating rate (Watt). Both the critical heat input for ignition and the optimal ignition energy are identified. Other parameters that were varied over the simulations include: sample thickness, ignition heat source spatial shape factor, and gravity level.

Acknowledgement

The help from Michael Johnston and Xiao-Yang Zhao is appreciated. This research is supported by a grant from NASA with Dr. Gary Ruff as the technical monitor.

Nomenclature

As=

Solid pyrolysis pre-exponential factor ()

Bg=

Gas phase pre-exponential factor

Bo=

Boltzmann number

Cp=

Gas phase specific heat

Cp,F=

Fuel vapour specific heat

Cs=

Solid phase specific heat

Da=

Damköhler number

Dj=

Diffusion coefficient of species j

E=

Gas phase activation energy ()

Es=

Solid phase activation energy ()

fj=

Stoichiometric mass ratio of species j to fuel vapour

g=

Gravity level ()

ge=

Earth gravity (= 981 cm/s2)

Hmax=

Heat flux peak value of the ignition source ()

k=

Gas thermal conductivity

kratio=

= k*s/k*

ks=

Solid thermal conductivity

L=

Latent heat of the solid: L = XL + (Cp,F−Cs)(Ts−TL),

Lej=

Lewis number of species j

LR=

Reference length (LR = α*/UR)

=

Fuel vapour mass flux (or the pyrolysis rate) ()

P=

Pressure ( = (P-P)/ρ*UR2)

Pr=

Prandtl number

=

Convective heat flux on the solid surface from the gas phase

=

External heat flux on the solid surface

=

Heating rate of the ignition source ()

=

Net heat flux on the solid surface ()

qr=

Flame radiation heat flux vector

=

Net radiative heat loss on the solid surface

qtotal=

Total heat input to the solid (J) ()

Q=

Energy released in gas-phase combustion ()

r=

Distance to the ignition heating centre on the solid surface

R=

Heating radius of the ignition source

Re=

Reynolds number

Ru=

Universal gas constant (= 8.31 J/gmol/K)

SF=

External heat source shape factor: SF = Hmax/R2

t=

Time

tg,ref=

Characteristic time of the gas phase

theating=

Heating time

theat-up=

Solid heat-up time

treact=

Gas-phase reaction time

ts,ref=

Characteristic time of the solid phase

T=

Gas-phase temperature

Tg,max=

Maximum gas temperature

TL=

Solid latent heat reference temperature (= 750 K)

Tp=

Pyrolysis temperature

Ts=

Solid-phase temperature

u=

Flow velocity vector

UR=

Reference velocity: UR = [g(ρ−ρflame)α*/ρ*]1/3

x=

x-coordinate

xmin=

Lower bound of the x domain (xmin = −5 cm)

xmax=

Upper bound of the x domain (xmax = 50 cm)

Xj=

Mole fraction of species j

XL=

Solid latent heat at TL

y=

y-coordinate

ymax=

Upper bound of the y domain (ymax = 20 cm)

ys=

y-coordinate in the solid phase

Yj=

Mass fraction of species j

z=

z-coordinate

zcentre=

z location at the sample centre line (zcentre = 20 cm)

zsample=

z location of the sample/sample-holder boundary (zsample = 17.5 cm)

zholder=

z location of the sample-holder/air boundary (zholder = 16 cm)

Γ=

= ρ*ss*/ρ*∝*

ΔHR=

Combustion heat release ()

ΔHR0=

Heat of combustion at reference temperature ()

Δi=

Grid size in i direction ()

Δt=

Time step size

α=

Gas thermal diffusivity

αs=

Solid thermal diffusivity

μ=

Gas viscosity

ρ=

Gas density

ρflame=

Gas density at adiabatic flame temperature (= 2500 K)

ρs=

Solid density

ρs,F0=

Virgin solid combustible density

σ=

Stefan–Boltzmann constant (= 5.67 × 10−12 W/cm2/K4)

τ=

Solid thickness

τp=

Heat penetration thickness

ωF=

Fuel vapour reaction rate ()

ωF,max=

Maximum fuel vapour reaction rate

ωj=

Sink or source term of species j in the species equations (ωj = −fj ωF)

Subscripts

c=

Ignition source centre

F=

Fuel

flame=

Adiabatic flame

holder=

Sample holder

i=

In i direction

I=

Inert

j=

Species j

tip=

At the pyrolysis tip

w=

On the solid surface

=

Ambient environment

Superscripts

*=

Evaluated at reference temperatures (1250 K for gas phase, 300 K for solid phase)

=

Over-bar denotes the non-dimensional quantity

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