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Part A: Materials Science

Grain boundary engineering: fatigue fracture

Pages 867-916 | Received 07 Apr 2016, Accepted 13 Jan 2017, Published online: 14 Feb 2017
 

Abstract

Grain boundary engineering has revealed significant enhancement of material properties by modifying the populations and connectivity of different types of grain boundaries within the polycrystals. The character and connectivity of grain boundaries in polycrystalline microstructures control the corrosion and mechanical behaviour of materials. A comprehensive review of the previous researches has been carried out to understand this philosophy. Present research thoroughly explores the effect of total strain amplitude on phase transformation, fatigue fracture features, grain size, annealing twinning, different grain connectivity and grain boundary network after strain controlled low cycle fatigue deformation of austenitic stainless steel under ambient temperature. Electron backscatter diffraction technique has been used extensively to investigate the grain boundary characteristics and morphologies. The nominal variation of strain amplitude through cyclic plastic deformation is quantitatively demonstrated completely in connection with the grain boundary microstructure and fractographic features to reveal the mechanism of fatigue fracture of polycrystalline austenite. The extent of boundary modifications has been found to be a function of the number of applied loading cycles and strain amplitudes. It is also investigated that cyclic plasticity induced martensitic transformation strongly influences grain boundary characteristics and modifications of the material’s microstructure/microtexture as a function of strain amplitudes. The experimental results presented here suggest a path to grain boundary engineering during fatigue fracture of austenite polycrystals.

Acknowledgements

All the experiments and analysis were carried out at CSIR-National Metallurgical Laboratory, Jamshedpur when the author was previously employed (2004–2014). I express my gratitude to Dr. S. Tarafder, Chief Scientist and Dr. S. Sivaprasad, Senior Principal Scientist of CSIR-NML for fruitful discussions during experimentations. The insightful suggestions, comments and strong recommendations about the manuscript by the anonymous reviewers are also highly appreciated.

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