Sensitivity analysis of the equal angle divider mechanism kinematics with the synthesis of the joint gap tolerances

ABSTRACT

Tolerance analysis of mechanical components and assemblies is a key element in the industry for improving product quality and reducing overall cost. This paper is an attempt to propose a methodology to formulate and compute the kinematic assembly variations with respect to the critical dimensions (joint clearances) by calculating the homogeneous matrix of loops with considering the transforming and rotation matrix, the tolerance sensitivities, the geometrical responses to assembly variations, and the tolerance sensitivity of mechanism for clearance in the joints in different motion phases. The analysis is performed by the systematic methodology which is extended for kinematic sensitivity and positional error analysis with published results.

KEYWORDS:

• Assembly variation
• clearance joints
• gap
• sensitivity
• statistical
• worst case