Effects of cutting speed and feed per knife on size distribution of pulp chips produced by a chipper-canter from frozen and unfrozen logs

ABSTRACT

The cutting speed (CS) and feed per knife (FK) are among the most important variables affecting chip size produced by chipper-canters. Nine groups of black spruce logs were processed at three CS (20, 25, and 30 m/s) and three FK (19, 25, and 32 mm). Each log was processed under frozen (−13°C) and unfrozen (19°C) conditions. Chip size was assessed by thickness and by width/length. Chip size increased as CS decreased and FK increased. Frozen logs produced thinner chips and higher proportions of small chips. The weighted mean chip thickness (WCT) increased as the FK increased and CS decreased. The highest accepts proportion by thickness was obtained at 19 mm FK and 20 m/s CS, while the highest width/length accepts were produced at 32 mm FK and 20 m/s CS. Grain angle and knot proportion were the most significative covariates for chip size. Regressions showed that FK, CS, knot proportion, grain angle, and taper were the best predictors for WCT, explaining 86% and 81% of the WCT variations for frozen and unfrozen logs, respectively. Therefore, a combined evaluation of cutting parameters and raw material is essential to predict WTC, reduce chip size variations, and thus improve chip quality.

KEYWORDS:

• Chip thickness
• cutting speed
• chip length
• black spruce
• frozen wood

Disclosure statement

No potential conflict of interest was reported by the author(s).

Additional information

Funding

Funding for this project was provided by the Natural Sciences and Engineering Research Council of Canada (NSERC) and by DK-SPEC Inc. The first author also thanks the Spark of Hope Foundation for additional financial support .