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Research Article

Effect of flow characteristics in the inner gate on the microstructure of a semi-solid processed hypereutectic Al–Si alloy

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Article: 2280351 | Received 06 Apr 2023, Accepted 03 Nov 2023, Published online: 16 Nov 2023

Figures & data

Figure 1. Schematic drawings showing the semi-solid processing process for the preparation of the hypereutectic Al–Si alloy cylindrical samples.

Figure 1. Schematic drawings showing the semi-solid processing process for the preparation of the hypereutectic Al–Si alloy cylindrical samples.

Table 1. The composition of the hypereutectic Al–Si alloy cylinder liners (wt.%).

Figure 2. The schematic illustrations of hypereutectic Al–Si alloy cylindrical samples with different inner gate structures: (a, b) the depth of the curved inner gate is 5 mm (D5) and (c, d) the depth of the curved inner gate is 9 mm (D9).

Figure 2. The schematic illustrations of hypereutectic Al–Si alloy cylindrical samples with different inner gate structures: (a, b) the depth of the curved inner gate is 5 mm (D5) and (c, d) the depth of the curved inner gate is 9 mm (D9).

Figure 3. The schematic illustrations of the sample selection area.

Figure 3. The schematic illustrations of the sample selection area.

Figure 4. Microstructures on the radial cross-section of D5 samples: (a–e) upper zone (D5-U); (f–j) middle (D5-M); and (k–o) lower zone (D5-B).

Figure 4. Microstructures on the radial cross-section of D5 samples: (a–e) upper zone (D5-U); (f–j) middle (D5-M); and (k–o) lower zone (D5-B).

Figure 5. Characteristic parameters (equivalent diameter (a) and VF (b)) of hard phases and macro-hardness (c) in different regions of D5 samples.

Figure 5. Characteristic parameters (equivalent diameter (a) and VF (b)) of hard phases and macro-hardness (c) in different regions of D5 samples.

Figure 6. Microstructure of radial cross-section of D9 samples: (a–e) upside (D9-U); (f–j) middle (D9-M); and (k–o) below (D9-B).

Figure 6. Microstructure of radial cross-section of D9 samples: (a–e) upside (D9-U); (f–j) middle (D9-M); and (k–o) below (D9-B).

Figure 7. Characteristic parameters (equivalent diameter (a) and VF (b)) of hard phases and macro-hardness (c) in different regions of D9 samples.

Figure 7. Characteristic parameters (equivalent diameter (a) and VF (b)) of hard phases and macro-hardness (c) in different regions of D9 samples.

Figure 8. The filling schematics of hypereutectic Al–Si alloy samples: (a) D5; (b) D9; (c) flow condition of liquid phase between adjacent solid phases.

Figure 8. The filling schematics of hypereutectic Al–Si alloy samples: (a) D5; (b) D9; (c) flow condition of liquid phase between adjacent solid phases.

Data availability statement

Data is contained within the article.