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Papers

An innovative energy-saving in-flight melting technology and its application to glass production

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Article: 025013 | Received 24 Oct 2007, Accepted 07 Jan 2008, Published online: 10 Jul 2008

Figures & data

Figure 1 Models of conventional fuel-fired melter (a) and new in-flight melter (b) (capacity 800 ton day- 1).

Figure 2 Schematic of RF plasma apparatus.

Figure 3 Schematic of combined 12-phase ac arc and oxygen-burner apparatus.

Figure 4 Plasmas and flame of different heating sources: (a) RF plasma; (b) 12-phase arc plasma; and (c) oxygen burner flame.

Figure 5 SEM images of soda-lime glass powders: (a) raw material; (b) heated by RF plasma; (c) heated by 12-phase ac arc; (d) heated by oxygen burner, and alkali-free glass powders; (e) raw material; (f) heated by RF plasma; (g) heated by 12-phase ac arc; and (h) heated by oxygen burner.

Figure 6 XRD patterns of raw material and prepared powders: (a) soda-lime glass powders; and (b) alkali-free glass powders.

Figure 7 Vitrification degree of powders treated by different heating sources.

Figure 8 TG curves of raw material and prepared powders: (a) soda-lime glass powders; and (b) alkali-free glass powders.

Figure 9 Decomposition degree of powders treated by different heating sources.

Figure 10 Volatilization degree of powders treated by different heating sources.

Figure 11 Particle temperatures achieved for different heating sources.

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