Comprehensive investigation of phase transformation during diffusion alloying of Nb-rich powder metallurgical tool steels

Abstract

Stainless tool steels highly alloyed in niobium can be produced by powder metallurgy using diffusion alloying. Steel powder atomised without carbon is subsequently mixed with graphite and hot isostatically pressed. The atomised powder contains the intermetallic Laves phase NbFe₂ that transforms into MC-type carbides during HIP when graphite has been added. The obtained structure features a fine distribution of carbides to increase wear resistance and chromium fully dissolved in the matrix to provide corrosion resistance. X-ray diffraction (XRD) measurements and reflection position analysis with additional scanning electron microscopy (SEM) have been conducted to study the phase transition of NbFe₂ Laves phase into NbC carbides in two high Nb alloyed stainless tool steels. The results show that carburisation starts at 1000–1050°C and also confirm the correlation between oxide reduction and carburisation. The formed carbides are distinctly understoichiometric, which leads to an overestimation of the suitable quantitiy of added carbon in the thermodynamic calculations.

Keywords:

• Diffusion alloying
• Tool steels
• Powder metallurgy
• Niobium
• Laves phase
• XRD