A bill of materials-based approach for end-of-life decision making in design for the environment

Abstract

Re-use, recycling or remanufacturing of products and components are good alternatives for reducing the environmental problems resulting from the huge amounts of waste currently arriving at landfills. A new approach is proposed in this paper for enhancing these alternatives from the earliest stages of product design. Given the product structure (obtained from its bill of materials (BOM)) and the joining and geometrical relationships among the components (obtained from the three-dimensional, computer-aided design representation), a model is proposed that will determine the EOL (EOL) strategy, i.e. the depth of disassembly inside the structure and the final end (re-use, recycle, remanufacture or disposal) for each disassembled part leading to the highest profit. A scatter search (SS) metaheuristic is used to determine the disassembly cost at each level of the BOM. The model presents a number of major improvements with respect to previous research. It addresses the problems of simultaneously determining both the best EOL strategy and the disassembly sequence, as well as allowing removal of components not only over the two or three Cartesian axes and affording the possibility of modifying the encountered strategy in a further step so as to fulfil other business criteria (such as disassembly time, resources availability or maximum waste generation rate).

Keywords:

• Design for the environment (DfE)
• End-of-life (EOL) decision making
• Disassembly
• Heuristics
• Computer-aided design (CAD) systems
• Scatter search (SS)

Acknowledgements

The authors are grateful to the Spanish Ministry of Science for its help in this research (contract number SEJ2004-07877-C02-01/ECON).