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Original Articles

Integrated environmental process planning for the design and manufacture of automotive components

, &
Pages 4189-4205 | Received 01 May 2007, Published online: 03 Dec 2010
 

Abstract

Advanced product quality planning (APQP) logic is widely used by manufacturers for the design and manufacture of automotive components. Manufacturers are increasingly finding difficulties to incorporate environmental considerations in the broad range of products that they manufacture. Therefore, there is a need for a systematic method for environmental process planning to evaluate product configurations and their associated environmental impact. The framework and models discussed in this paper can deal with a variety of product characteristics and environmental impacts through a selection of environmental performance indicators (EPIs) for a final product configuration. The framework and models have been applied in a real-life application and have proven that changes in product design or process selection can reduce the product's environmental impact and increase process efficiency. Hence, manufacturers can use the framework and models during the APQP process to benchmark each product variation that they manufacture in a standardized manner and realize cost saving opportunities.

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