A key feature-based method for the configuration design of a reconfigurable inspection system

Abstract

A reconfigurable manufacturing system (RMS) can provide a customised manufacturing process to complete changes in operational requirements or machine status. The effective development of an RMS is supported by dynamic reconfiguration management that detects errors in the process and explores the reconfiguration strategy. However, existing studies on reconfiguration focus on production while ignoring inspection. In the RMS, a reconfigurable inspection system (RIS) is developed for data-oriented detection of product quality with the minimally sufficient number of inspection machines. We propose a key feature-based method for designing the RIS’s configuration to achieve a satisfactory RIS design, which detects different processes and satisfies the inspection requirement for each phase of the RMS’s lifecycle. The key features of the RIS (i.e. modularity, integrability, customisation, scalability, convertibility and diagnosability) are identified based on the RMS’s detection mechanism. An example of the RMS for a spindle box is presented to validate the method.

Keywords:

• reconfigurable inspection system
• configuration design
• error detection
• diagnosability
• cost

Acknowledgments

This paper is a result of the International Systems Realization Partnership between the Institute for Industrial Engineering at the Beijing Institute of Technology, the Systems Realization Laboratory at the University of Oklahoma and the Design Engineering Laboratory at Purdue.

Disclosure statement

No potential conflict of interest was reported by the author(s).

Additional information

Funding

This work was supported by National Natural Science Foundation of China [grant number 51975056]; John and Mary Moore and the LA Comp Chairs at the University of Oklahoma.