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Research Article

Enhanced corrosion resistance of adhesive/galvanised steel interfaces by nanocrystalline ZnO thin film deposition and molecular adhesion promoting films

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Pages 2210-2230 | Received 25 May 2021, Accepted 15 Jul 2021, Published online: 21 Jul 2021
 

ABSTRACT

In this study, nanocrystalline ZnO (NC ZnO) films are considered as interface layers for polymer/metal bonds consisting of hot-dip galvanised steel (HDG) and epoxy resin. NC ZnO films with a thickness of less than one micrometre were deposited on HDG through hydrothermal deposition from aqueous Zn nitrate/hexamethylenetetramine electrolytes. Furthermore, 3-aminopropylphosphonic acid (APPA) and 3-aminopropyltriethoxysilane (γ-APS) were considered for molecular adhesion-promoting layers. 90°-peel tests of water-saturated epoxy films confirm the improvement of bond strength under humid environments. Electrochemical properties of the thin film coatings analysed by current density potential curves indicate effective inhibition of oxygen reduction and metal alloy dissolution. Scanning Kelvin probe (SKP) measurements confirm that the corrosive delamination of the polymer from the metal substrate is significantly slowed down by the considered surface modifications. The combination of NC ZnO films with APPA as an adhesion promoting molecule showed the best performances.

Supplemental Material

Supplemental data for this article can be accessed on the publisher’s website

Acknowledgements

Additionally, we thankfully acknowledge Nadine Buitkamp (Paderborn University) for the FE-SEM measurements and Dr. Martin Wiesing (Paderborn University) for the XPS measurements.

Disclosure statement

The authors declare no competing financial interests.

Data availability statement

The data that support the findings of this study are available from the authors, Dr. Richard Grothe, Jan Striewe and Dr. Dennis Meinderink upon reasonable request.

Additional information

Funding

The research project “Grenzschichten” was supported by the AiF (German Federation of Industrial Research Associations) under Grant [AiF-No.: 19246N] and coordinated by the EFB (European Research Association for Sheet Metal Working) within the programme of Industrial Collective Research (IGF) of the German Federal Ministry of Economic Affairs and Energy (BMWi) based on enactment of the German Parliament

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