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Article

Thermodynamic analysis and optimization for steam methane reforming hydrogen production system using high temperature gas-cooled reactor pebble-bed module

, , , &
Pages 1359-1372 | Received 24 Feb 2021, Accepted 21 Jun 2021, Published online: 30 Aug 2021
 

ABSTRACT

Thermodynamic analysis and optimization for the steam methane reforming (SMR) hydrogen production system using the high temperature gas-cooled reactor pebble-bed module power plant (HTR-PM) are investigated in this work. Based on the thermodynamic-equilibrium model, parameters of thermal efficiency (η), hydrogen production (YH2/methane), methane conversion rate (X1) and carbon monoxide conversion rate (X2) are calculated under the specified temperature (T), pressure (P) and water-to-carbon ratio (S). The influence of S, T, P on η, YH2/methane, X1 and X2 is then analyzed. It considers a wide range of operating conditions (T = 400–1200°C; P = 2–7 MPa and S = 2–10). The results show that the influence of on the system performance is significant. When T > 950°C, η and YH2/methane increases slowly (4 < S ≤ 6) or reduces (S > 6). For the operating conditions of HTR-PM (P = 7 MPa; S = 6 and T = 950°C), the maximum value of η is 63.44% and the maximum YH2/methane is 3.3 mol. At last, system optimized parameters are illustrated.

Nomenclature

HTR-PM=

The high temperature gas-cooled reactor pebble-bed module

JAERI=

The Japan atomic energy research institute

HTTR=

The high temperature engineering test reactor

HTGR=

The high temperature gas cooled reactor

HTR-10=

The high temperature gas-cooled test reactor of 10 MW

HTTR/SMR=

The high temperature test reactor integrated

with steam methane reforming

INET=

The institute of nuclear and new energy technology

NFE=

the project nuclear long-distance energy

SR=

The steam reformer

ST=

The steam generator

I-S cycle=

The iodine-sulfur thermal chemical cycle

HyS cycle=

The hybrid-sulfur thermal chemical cycle

EVAI=

The einzelrohr versuchs anlage

HTSE=

high temperature steam electrolysis

SMR=

steam methane reforming

η=

The thermal efficiency, %

X1=

The methane conversion rate, %

X2=

The carbon monoxide conversion rate, %

YH2/methane=

The hydrogen production rate of one molar methane, mol

T=

The reforming temperature, °C

P=

The pressure, MPa

S=

The water-to-carbon ratio

yi=

The mole fraction of i species

T0=

The outlet helium temperature of reactor, °C

T1=

The outlet helium temperature of intermediate heat exchanger, °C

T2=

The inlet process gas temperature at the catalyst bed, °C

P0=

The hydrogen production system pressure, MPa

Piout=

The partial pressure of i species, MPa

Kp1, Kp2=

The reaction equilibrium constants

Fmethaneinlet=

The methane molar flow rate of reformer inlet, mol

Fsteaminlet=

The steam molar flow rate of reformer inlet, mol

Highlights

  • The HTR-PM, a large commercial nuclear power plant demonstration reactor (2x250 MWe), is used to provide heat for hydrogen production of steam methane reforming. And its hydrogen production system performances are analyzed.

  • A mathematical model to analyze the thermodynamic performance of the steam-reforming hydrogen production system using HTR-PM is proposed.

  • System parameters related to hydrogen production efficiency are simulated by solving the thermodynamic equilibrium reaction model.

  • The effects of the operation variables such as the reforming temperature, water-to-carbon ratio and the pressure on the system performance are analyzed.

  • Operation parameters of the HTR-PM to achieve a high hydrogen production rate are optimized.

Disclosure statement

No potential conflict of interest was reported by the author(s).

Supplementary Material

Supplemental data for this article can be accessed here

Additional information

Funding

This work was supported by the Sichuan Science and Technology Project [2020YFSY0031].

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