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Journal of Quality Technology
A Quarterly Journal of Methods, Applications and Related Topics
Volume 46, 2014 - Issue 2
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Articles

From Profile to Surface Monitoring: SPC for Cylindrical Surfaces Via Gaussian Processes

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Abstract

Quality of machined products is often related to the shapes of surfaces that are constrained by geometric tolerances. In this case, statistical quality monitoring should be used to quickly detect unwanted deviations from the nominal pattern. The majority of the literature has focused on statistical profile monitoring, while there is little research on surface monitoring. This paper faces the challenging task of moving from profile to surface monitoring. To this aim, different parametric approaches and control-charting procedures are presented and compared with reference to a real case study dealing with cylindrical surfaces obtained by lathe turning. In particular, a novel method presented in this paper consists of modeling the manufactured surface via Gaussian processes models and monitoring the deviations of the actual surface from the target pattern estimated in phase I. Regardless of the specific case study in this paper, the proposed approach is general and can be extended to deal with different kinds of surfaces or profiles.

Additional information

Notes on contributors

Bianca M. Colosimo

Dr. Colosimo is Associate Professor in the Manufacturing and Production Systems in the Department of Mechanical Engineering. She is a senior member of ASQ. Her email address is [email protected].

Paolo Cicorella

Dr. Cicorella is a Ph.D. candidate at the Department of Mechanical Engineering. His email address is [email protected].

Massimo Pacella

Dr. Pacella is an Assistant Professor in the Department of Engineering for Innovation. His email address is [email protected].

Marzia Blaco

Dr. Blaco is a Ph.D. candidate at the Department of Engineering for Innovation. Her email address is [email protected].

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