Analysis of mechanical and dimensional properties of the denim fabrics produced with double-core and core-spun weft yarns with different weft densities

Abstract

Elastic structures are preferred for improving the elasticity and recovery properties of denim fabrics. With the intention of improving comfort during body movements in denim jeans, 10–35% elasticity is required. In this study, the effect of the composition of double-core (dual-core) and core-spun weft yarns and weft density on the mechanical properties of denim fabrics was investigated. For this purpose, different core materials were used in the production of elastic yarns. The sheath material was cotton for all yarn types. Yarn samples were spun with the same yarn count and twist coefficient. 100% cotton Ne 8/1 Ring slub warp yarns were used as warp yarn while double-core and core-spun yarns were used as weft yarns in weaving. The weaving process was performed with three different weft density values (16, 22, and 28 weft /cm) and the other production parameters were kept constant. Twill 3/1 woven fabrics were treated according to standard denim finishing procedures. After domestic washing processes, mechanical properties of the samples were tested and statistically evaluated.

Keywords:

• Double-core yarns
• dual-core yarns
• duo-core yarns
• core yarns
• elastic yarns
• denim

Acknowledgement

I would like to present my special thanks to Münevver Ertek Avcı from Çalık Denim for fabric production and fabric tests.