Evaluation of adhesion and mechanical properties of plasma sprayed NiCrAl/Al₂O₃-13wt.%TiO₂ coatings

Abstract

Plasma sprayed NiCrAl/Al₂O₃-13wt.%TiO₂ coating was fabricated and annealed at 300–900 °C in air atmosphere. The Elastic modulus (E), micro-hardness (H_V) and fracture toughness (K_ca) were evaluated by Vickers Indentation Fracture technique. The microstructure was studied by scanning electron microscopy. It can be concluded that with the increasing of annealing temperature, E and H_V at the interface of Substrate/Bond layer (S/B) are firstly increased and retain the highest value at 600 °C then decreased with higher annealing temperatures due to the phase transformation. E of the ceramic coating rised initially with annealing temperature increasing, reached the highest value at 400 °C, and then decreased with the further increasing of the temperature. The K_ca of the S/B interface firstly increased as the heating temperature increasing, confirming the crack initiation resistance increasing after annealing with the temperature below 700 °C. However, the K_ca decreased for further annealing temperature, even lower than that of the as-sprayed coating. Thereby, a proper annealing temperature can improve the mechanical properties of the coating since the coating becomes denser, ceramic lamellar structure becomes ambiguous and cracks are partially healed.

Keywords:

• Plasma spraying
• heat treatment
• elastic modulus
• fracture toughness

Acknowledgments

The authors thank Mr. Matthiev Touzin, State Key Laboratory, Lille University, France, for the assistance in experimental work.