Abstract
The traditional way of transporting iron ore from mine to end-use plants often causes the industry significant economic hardship and degradation of the ecological system. Hydrotransportation of slurry through a pipeline is a remarkably viable strategy for effectively transporting iron ore in terms of economics, dependability, and safety, with minimal environmental impact. In the present investigation, a blend of bimodal samples is prepared by mixing medium and coarse particles of Indian iron ore of size 38–75 (I-2) and 75–106 (I-3) µm, respectively, with finer particles of size <38 µm (I-1) in 10–40% (by weight) proportion. Rheological characterization of the blend samples is done to finalize the optimum particle size. To enhance the flowability and stability of the concentrated iron ore samples, they are amalgamated with a mixture of plant-based nonionic saponin extracted from Sapindus mukorossi (Ritha) and the anionic sodium dodecyl sulfate (SDS) surfactants. The correct proportion of SDS in saponin is obtained through a thorough analysis of critical micellar concentration, zeta potential, and rheological parameters. Finally, the stability and slurryability of iron ore suspension with a Saponin–SDS mixture are established through rheological properties, dispersant concentration, and stabilization mechanisms. It is found that the optimum proportion of a mixture of saponin–SDS significantly improved the slurryability and stability of iron ore suspension and the maximum iron ore loading was enhanced by up to 81% by weight. The head loss and specific energy consumption analysis successfully evidence the significance of the surfactants in transporting the slurry through pipelines.
Acknowledgements
The authors are thankful to the Science & Engineering Research Board (SERB), New Delhi, an autonomous organization under the Department of Science and Technology (DST), India, for providing financial support for carrying out this study (Grant number: CRG/2020/001520).