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Ironmaking & Steelmaking
Processes, Products and Applications
Volume 48, 2021 - Issue 5: STEEL WORLD ISSUE
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Research Articles

Simulation and application of tapping online refining in EAF steelmaking process

, , , , &
Pages 628-636 | Received 29 Feb 2020, Accepted 09 Oct 2020, Published online: 22 Nov 2020
 

ABSTRACT

In the tapping process of electric arc furnace, aluminium is usually charged into the ladle to remove the oxygen, which increased the cost and reduced steel cleanliness. Recently, a new technology called Tapping Online Refining (TOR) has been developed to solve the problem of peroxidation and excessive inclusions. In this study, both numerical simulation and water experiment were developed to investigate the behaviour of carbon powder supplied with nitrogen into the tapping flowing, the mixing time and powder utilization efficiency under various injection angles. The results showed that when the lance angle was 50°, the macro movement of carbon powder particles could create the best kinetic conditions. Industrial experiment was carried out in a 65t consteel EAF, and showed that, compared with traditional process, the TOR process can increase the alloy utilization by 3–5% and reduce over 40% of the initial precipitation deoxidation inclusions.

Acknowledgements

The authors would like to express their gratitude to the support by the National Natural Science of China [grant numbers 51604022, 51734003 and 52004023].

Disclosure statement

No potential conflict of interest was reported by the author(s).

Additional information

Funding

This work was supported by National Natural Science Foundation of China [grant numbers 52004023, 51604022 and 51734003].

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