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ORIGINAL ARTICLES

Assessment of the anti-Salmonella activity of commercial formulations of organic acid products

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Pages 268-275 | Received 17 Sep 2012, Accepted 22 Jan 2013, Published online: 22 Apr 2013

Abstract

Organic acid products are widely used in the UK poultry industry as feed or water additives. Claims for Salmonella control are made for some of these products, but there are few studies comparing the anti-Salmonella effect of the various products in tests that reflect field application. The present studies examined the effects of 13 commercial blends (four water products and nine feed products) on Salmonella Enteritidis and Typhimurium strains. Initial screening, in nutrient broth, of all products with all strains revealed little variation between strains in respect of maximum inhibitory and bactericidal dilutions of each product. However, between the products there was wide and significant variation in the maximum inhibitory and bactericidal dilutions, spanning a 700-fold range in the case of bactericidal dilutions for feed-associated products. Further tests were performed, examining reductions in inoculated Salmonella numbers in various matrices (water, feed, soiled litter, crop and caecal contents) following the addition of the products at recommended inclusion rates. One product, incorporating formaldehyde in addition to organic acid, was consistently most active in all matrices, exceeding reductions associated with other products by 1 to 3 log units at most time points. Many products showed only modest anti-Salmonella activity, amounting to 0 or 1 log unit above negative controls at many time points, and the most active products were not the same in all matrices. Tap water appeared to enhance the ability of products to reduce Salmonella, in comparison with bottled mineral or river water.

Introduction

Organic acid (OA) products are used extensively in the poultry sector, typically as blends of acids and their salts, but sometimes also with other constituents. They are marketed as additives for drinking water or feed, with claims that include: improving feed or water hygiene, improving digestive health and efficiency, and combating specific pathogens such as Salmonella and Campylobacter. Of various acidic organic products, the carboxylic acids are attractive as antimicrobial compounds in food-producing animals to reduce the need for preventive medication or treatment with antibiotics, as they are a feature of normal metabolism and gut environment and thus do not generally pose an issue of residues in food.

The antibacterial activity of carboxylic OAs is believed to derive from their ability to cross bacterial membranes and, once in the cytoplasm, to dissociate into protons and organic anions and interfere with pH homeostasis (proton effect) and other important cell features, including membrane structure, osmolarity and macromolecule synthesis (anion effects) (Cherrington et al., Citation1990; Russell, Citation1992; Ricke, Citation2003; Van Immerseel et al., Citation2006). OA molecules differ in carbon chain lengths and in the number and nature of attached acid and other chemical groups. Studies over several years have yielded conflicting findings regarding the relative anti-Salmonella potencies of different OAs, possibly because of the many different conditions (e.g. moisture, pH, and bacterial physiological states) that may affect measurements (Wales et al., Citation2010).

Because efficient penetration of bacterial cells occurs when OA molecules are in an electrically neutral, undissociated state, their activity is considerably enhanced in acidic environments, when most weak acid molecules are undissociated (Ricke, Citation2003). Inclusion rates (generally 2 to 3%) that depress pH sufficiently for this effect to occur in feed cause unacceptable problems including unpalatability and corrosion, and are generally reserved for treating feed ingredients prior to compounding (Pinchasov & Jensen, Citation1989; Adams, Citation1991). There is some evidence that poultry may show side effects of certain OAs at lower inclusion rates than other livestock (EFSA, Citation2011). OAs and their salts are thus added at low inclusion rates (generally less than 1%) to feed and water for poultry, and much of the antibacterial effect may be exerted in the first low pH environment encountered; that is, the foregut. This theoretically can also protect birds ingesting Salmonellafrom other sources whilst they are consuming OA-treated feed or water.

In addition to the above effects, certain short-chain and medium-chain OAs will inhibit the invasion of epithelial cells by Salmonella, even when present below minimum inhibitory concentrations for the organism. Butyric acid in particular has been found to suppress expression of Salmonella virulence proteins (Van Immerseel et al., Citation2006) and to induce defence peptides in poultry (Sunkara et al., Citation2011). Feeding low concentrations (0.1 to 0.2%) of butyric acid, stabilized to maximize large intestinal concentrations, to poultry had a suppressive effect on caecal colonization and/or the level of excretion of Salmonella following oral exposure (Van Immerseel et al., Citation2004, Citation2005; Fernandez-Rubio et al., Citation2009). This type of effect is quite specific to the acid being used, as stabilized acetic and formic acids appear to promote Salmonella virulence at low concentrations (Van Immerseel et al., Citation2004).

Much of the antimicrobial effect of OA products is claimed to arise from synergism between elements in the blend. However, data regarding the efficacy against Salmonella of various commercial formulations, if available, is based on non-standardized tests that may not replicate conditions of use in the field. There is a need to develop a validated assay procedure to guide decisions regarding the efficacy of such products. The main aim of the present in vitro tests was to screen a number of commercial preparations for comparative efficacy, first in the medium (water or feed matrix) for which they are marketed, and then in simulated post-ingestion and post-excretion environments of crop contents, caecal contents and litter.

Materials and Methods

Selection of strains and products

Salmonella strains () included representative field strains of current or emerging significance for UK egg production, plus two vaccine strains. The field strains were six recent (years 2006 to 2010) isolates from various laying farms, two isolated after on-farm treatment of feed and water, respectively, with an OA product. One other strain showed greater invasion in an in vitro organ culture test. Two field strains were S. Typhimurium-like monophasic serovars. The vaccine strains were cell wall-deficient and were suspected to be more highly sensitive to the effects of OAs.

Table 1.  Details of Salmonella strains screened for susceptibility to organic acid products in vitro.

The OA products tested () were selected on the basis of their frequency of use in the UK poultry industry, as reported by poultry veterinarians, and interest in particular new products.

Table 2.  Details of commercial organic acid products used.

Bacteriological procedures

Stationary phase broth culture for inoculation of matrices was prepared by aerobic incubation of Salmonella Enteritidis (SE) overnight at 37°C in Nutrient Broth No. 2 (Oxoid Ltd, Basingstoke, UK), and then at room temperature for a further 24 h. The culture was serially diluted in quarter-strength Ringer's solution to create a 100-fold dilution for inoculation. Each culture preparation was enumerated by spread-plating.

Enumeration of surviving Salmonella from matrix tests was accomplished using a modified most-probable number-based semi-quantitative technique, as previously described (Wales et al., Citation2006). Briefly, an initial five-fold or 10-fold dilution of the recovered material was made in buffered peptone water (BPW; Oxoid Ltd) and a sequential dilution series through seven decimal stages was created immediately in BPW. For the water matrix the initial sample aliquot was 1 ml, but for the composite matrices the size was 5 g, to ensure a representative sample and good dispersal. An initial 10-fold dilution of the 5 g sample proved difficult, given the container sizes readily available, so for later experiments a five-fold initial dilution was used. Dilutions were pre-enriched by incubation overnight and then 0.1 ml was plated onto modified semi-solid Rappaport-Vassiliadis (Oxoid Ltd) enrichment agar. Spreading growth on modified semi-solid Rappaport-Vassiliadis was subcultured onto Rambach (CHROMagar, Paris, France) indicator agar.

Initial screening of strains and products for maximum inhibitory and maximum bactericidal dilutions

Maximum inhibitory dilution

For each Salmonella strain to be screened, dilution series of each OA product in Nutrient Broth No. 2 were prepared in 96-well microtitre plates. For starting dilutions, 1 g powder or 1 ml liquid product was added to 24 ml sterile distilled water. Powders were dissolved in cold or warm water, depending on their solubility. Every microtitre well was prepared with 75 µl broth and then, for each product, 75 µl of the 1:25 starting dilution was added to the first well in a row. A doubling dilution series from 1:50 to 1:25,600 was created by sequential transfer of 75 µl between 10 adjacent wells. Two control wells at the end of each row of 12 contained Nutrient Broth only. An aliquot (7.5 µl) of a broth culture of the test Salmonella strain (37°C, in Nutrient Broth No. 2, incubated aerobically overnight without shaking) diluted 1:100 in Nutrient Broth No. 2 was added to every well except for the 12th well in each row. Plates were incubated (37°C, 18 h) and bacterial growth in each well was then determined by the presence of visible turbidity. The highest dilution without visible turbidity was recorded as the maximum inhibitory dilution (MID).

Maximum bactericidal dilution

The maximum bactericidal dilution (MBD) was then determined by taking a 10 µl aliquot from each well showing no turbidity and adding it to 190 µl Nutrient Broth No. 2 in a corresponding well on a new microtitre plate, then incubating the new plate and examining it for bacterial growth as previously. The highest original dilution showing no growth after the second dilution and incubation steps was recorded as the MBD. One to four tests were done per product with each Salmonella strain.

Performance of products in matrices

In matrix tests, a single SE strain (S9549/07) was used and products were applied at the manufacturers’ maximum recommended concentrations. Products marketed for water were tested in water matrices and in caecal and crop contents; those marketed for feed were tested in all matrices except water. For negative controls, products were either omitted (water matrices) or replaced by an equivalent volume or mass (depending on the physical form of the product) of sterile water (other matrices). Quarter-strength Ringer's solution was added to some matrices in order to facilitate mixing and dispersal of products and SE inoculum.

Water matrix

Each product was dissolved and mixed thoroughly in 100 ml tap water or river water and the pH was measured with a handheld meter. Stationary-phase broth culture (1 ml) was added to each flask, with thorough mixing. The test mixes were held at room temperature (18°C). Aliquots (1 ml) were withdrawn after 1, 2 and 4 h and subjected to enumeration of surviving Salmonella. Follow-up studies were performed using the product that was associated with the most rapid and substantial reduction in Salmonella numbers in the initial tests. Differing temperatures (room temperature or water bath at 18 or 4°C) and water types (tap water or “Fairbourne Springs” supermarket bottled still mineral water) were used in these later studies. The mineral water was chosen as an example of unchlorinated water with minimal suspended solids. Its source and typical chemical content is provided as a supplementary Table 1.

Feed matrix

Mixed grain from a local supplier was ground using a kitchen blender until it resembled layer mash. This formulation did not contain added fats, oils, proteins or antimicrobial additives as may be found in compounded feed. Each OA product was added to 20 g feed in a sterile 110 ml tube, followed by diluted stationary-phase SE culture (0.1 ml) with tumbling of the tubes on a rotator arm for 10 min after each step. The tubes were held at room temperature (20 to 22°C) and 5 g samples were taken after 24 h and 7 days. These were dispersed in 45 ml BPW by soaking for 2 to 3 minutes followed by vortex mixing, and the resulting suspensions were processed for enumeration.

Litter matrix

Soiled litter from a specified pathogen-free flock at the Animal Health and Veterinary Laboratories Agency Weybridge site was vortex-mixed with quarter-strength Ringer's solution in a 1:2 ratio. OA preparations were added to 10 g samples of this, followed by 0.1 ml stationary-phase SE culture. The preparations were vortex-mixed, held at room temperature (20 to 22°C), and 5 g aliquots were taken after 4 and 8 h. These were each mixed with 20 ml BPW and dilution series were then prepared for enumeration of Salmonella.

Caecal and crop matrices

The contents of both anatomical structures were collected from slaughtered small-scale commercial broilers and spent Animal Health and Veterinary Laboratories Agency layer hens. Caecal contents were used fresh, whilst crop contents were stored at −80°C and then thawed before use. Both were mixed with quarter-strength Ringer's solution (crop at 1:1 ratio, caecum at 1:2 ratio). OA preparations were added to 20 g aliquots in tubes, which were incubated for 10 min at 41.5°C in a water bath before 0.1 ml stationary-phase SE culture was added. The pH of some crop content mixes was measured with a handheld meter and all preparations were vortex-mixed then incubated at 41.5°C. After various time intervals, 5 g aliquots were taken, mixed with 20 ml BPW and prepared for Salmonella enumeration.

Statistical analysis of maximum inhibitory and maximum bactericidal dilutions

The data were transformed according to the formula y=log2(x/25) so that the transformed dilution values of 50, 100, 200, and so forth, were 1, 2, 3, and so forth. Dilutions <50 were recorded as zero and these were regarded as lying in the interval 1 to 50. In order to take account of the interval data, the interval regression model in STATA (“intreg”) was used to fit main effects models, with strain and product as categorical variables. When either effect was significant at P ≤0.05 the individual strains/products were compared with one another by Tukey's HSD test at a significance level of P=0.05, with adjustments made for the unequal variances of the predicted means. The predicted means were then transformed back to the original scale; that is, x=25(2 y ).

Results

Maximum inhibitory and bactericidal dilutions for Salmonella strains

The eight strains tested did not differ significantly in the predicted mean inhibitory or bactericidal dilutions of products, except in the case of mean bactericidal dilutions amongst products marketed for feed, where a significant difference (P=0.024) was seen only between the most and least resistant strains.

Maximum inhibitory and bactericidal dilutions of organic acid products

Significant differences were seen amongst the four water-treatment products for both MID and MBD values (), with a wider range of predicted mean dilutions for the latter. One product (Product B) was most potent for both MID and MBD; similarly one product (Product A) was least potent in both tests. For the nine feed treatments, a wide range of predicted mean dilutions was seen for both MBD (7 to 4936) and MID (64 to 23,777; ). The three least potent (Products N, O and K) and the three most potent (Products J, H and M) preparations occupied the same positions in the rank order for both MID and MBD. Significant differences in mean dilutions were seen, except among the lower-potency preparations.

Table 3.  Results of MID and MBD determinations using eight test strains of Salmonella.

Matrices

Viable Salmonella counts in inocula for the matrices ranged between 1.1×107 and 1.8×107 colony-forming units/ml.

Water matrix

There was an initial Salmonella concentration in the test flasks of approximately 1×105 colony-forming units/ml. Four out of five products effected rapid reductions in viable Salmonella concentrations in tap water, but had substantially less effect in river water, despite starting pH values being similar to or lower than those in tap water (). The remaining water product (Product B) was associated with higher starting pH than any of the others, and was associated with much lesser reductions in Salmonella in tap water, but performed similarly to three other products in river water.

Table 4.  Reductions in SE over time with exposure to organic acid preparations in tap water and river water.

In follow-up studies with Product D, starting pH values were in the ranges 3.4 to 3.6 for OA preparations, 7.1 to 7.7 for tap-water controls and 8.0 for the bottled water control. A lower temperature (4°C vs. 18°C) was associated with a slower rate of inactivation of Salmonella (). The tap-water controls showed substantial anti-Salmonella activity, especially when in a stable, warmer (18°C water bath) environment. Bottled water was associated with substantially less inactivation of Salmonella than was tap water () despite the initial pH values of both media, after addition of acid product, being very similar.

Figure 1. Effect on inoculated Salmonella of organic acid Product D (0.3%) in tap water. Two preparations (patterned bars) plus one control (no acid, black bars) were tested at each time point.

Figure 1.  Effect on inoculated Salmonella of organic acid Product D (0.3%) in tap water. Two preparations (patterned bars) plus one control (no acid, black bars) were tested at each time point.

Figure 2. Effect on inoculated Salmonella of organic acid Product D (0.3%) in tap and bottled water, at room temperature (14 to 15 °C). Two preparations (patterned bars) plus one control (no acid, black bars) were tested at each time point. *Values may be lower (<1), but suitable dilutions to determine this were not cultured.

Figure 2.  Effect on inoculated Salmonella of organic acid Product D (0.3%) in tap and bottled water, at room temperature (14 to 15 °C). Two preparations (patterned bars) plus one control (no acid, black bars) were tested at each time point. *Values may be lower (<1), but suitable dilutions to determine this were not cultured.

Feed and litter matrices

In initial experiments with feed matrix, reductions in Salmonella of between 0 and 3 log units were observed after 24 h for 10 of the 11 products (). A maximum of a further 1 log unit reduction was seen after six more days with these products. The remaining product (Product M) was associated with the most marked reduction by 24 h, exceeding the 3 log unit quantification limit of the assay. Further studies were performed with the three products (Products E, F and M) that had been associated with a 2 log unit or more reduction by 24 h in the initial test. These additional tests involved two repetitions, each with two subsamples processed on each sampling occasion. Reductions in Salmonella were similar to the previous experiments (data not shown), although there was also a measurable reduction in Salmonella (up to 2 log units by 7 days) in the negative control preparations.

Table 5.  Reduction in SE numbers over time with exposure to organic acid preparations mixed with feed or poultry litter.

Results from tests using soiled litter are summarized in . Two products (Products L and M) were associated with greater reductions in Salmonella numbers than the other products.

Crop and caecal content matrices

In crop content, the most effective products (Products D, F and M) were associated with a reduction of at least 5 log units after 1 h (, run a). In negative controls, Salmonella declined at a lesser rate, which was nonetheless substantial compared with control preparations in other matrices. With some products (e.g. Product I), a modest reduction in 4 h was followed by much more substantial reduction (6 log units or more) by 8 h. Four of the most effective products again performed similarly in replicate experiments (, run b). In these, the pH of the crop contents was 4.7 to 4.8 before addition of product and 4.2, 4.0, 4.5 and 3.3 after addition of Products D, E, F and M, respectively.

Table 6.  Reductions in SE over time with exposure to organic acid preparations mixed with poultry caecal and crop contents.

In incubated caecal content (), two of 14 products were associated with a Salmonella reduction of 6 log units or more by 9 h. With one (Product F), a progressive reduction was observed over time; with the other (Product M), a reduction of greater than 6 log units was evident by 1 h. Other products were similar to the negative control in respect of Salmonella reductions.

Discussion

The efficacy that is seen in the field with OA products is rather variable and sometimes disappointing (Davies & Carrique-Mas, Citation2010; Wales et al., Citation2010). The present studies aimed to explore the usefulness of tests to evaluate and compare OA products in conditions that mimic application in the field. In vivo effects of low concentrations of specific OAs (e.g. butyric acid) at epithelial surfaces in the large intestine were outside the scope of the study.

In an attempt to survey a wide range of products with the resources available, repetitions were generally only performed on those products that showed comparatively high efficacy in initial experiments. Given that some matrices were by their nature complex and non-uniform, it is notable that the findings were generally consistent, showing few aberrant results in sequential samples or repetitions.

The “masking” of viable Salmonella cells owing to OAs depressing the pH of media in the culture-enumeration process has been demonstrated (Carrique-Mas et al., Citation2007), wherein it was concluded that a formaldehyde/OA product demonstrated little masking in comparison with OA-only products. This effect potentially could have helped overstate the apparent efficacy of OAs in the present study. However, beyond an initial dilution of 1:5 or 1:10 in BPW, residual OA in the decimal dilution series would be so low as to be unlikely to have any practical pH effect on the media. Masking would therefore probably not have helped to overstate the effect of the preparations associated with low or moderate reductions (up to around 3 log units) in Salmonella counts.

Screening of eight stationary-phase Salmonella strains, which varied in respect of serovar, virulence, source and recent exposure to OAs in the field, for inhibition and killing by the OA products revealed a modest spread of susceptibilities. Where there was most variation between strains (bactericidal activity of feed products), this amounted to little more than a four-fold range. A single strain could therefore be selected for further tests with some confidence that findings would be broadly applicable to other field strains.

By contrast, much greater variations in MID and MBD were observed between products. Only in the case of MID for water products did this spread appear to correlate with the manufacturers’ recommended maximum concentrations. In the other cases, these recommended working concentrations did not prove to be a reliable indicator of absolute or relative potency against Salmonella suspensions in culture medium. The most marked example is MBDs of feed products, where a 700-fold range of predicted mean dilutions was seen, among products with a four-fold range of recommended working concentrations. Given that most of the products tested were not marketed for application to liquid media, and in many cases not specifically for Salmonella control, a wide range of potencies in an in vitro Salmonella suspension test is not surprising.

The bactericidal action of the products marketed for use in water proved to be greatly affected by the type of water in which they were dissolved. At recommended concentrations, their effect was attenuated in river water compared with tap water, an effect that might be associated with the influence of organic and mineral particulate matter, including the action of free-living bacteria, in the river water (Sawaya et al., Citation2008). However, when the most effective product (Product D) was compared in tap and bottled mineral water, a substantially higher, and pH-independent, anti-Salmonella activity was again seen with the tap water.

There is possibly a significant synergy between acidifiers and residual chlorine in tap water, and the noticeable but variable anti-Salmonella effect observed in unmodified (control) tap water may be a pointer to a chlorine effect. Whatever the cause, the environmental anti-Salmonella effect of water acidifiers may be quite sensitive to the composition of water used, and on-farm trials may be required to establish efficacy in any particular application. Low temperature also reduced Salmonella killing, something which may be significant in colder seasons.

The control of Salmonella by OA products applied to drinking water or feed may be mediated to some extent by effects in the foregut, where low pH and endogenous (secreted and fermentative) acids add to, or synergize with, the bactericidal effect of exogenous products. The pH and retention times of feed in the chicken crop appear to be highly variable and heavily influenced by feed composition and feeding schedule (Svihus, Citation2010). Products in feed or water that can rapidly reduce the pH of the crop, and which are associated with rapid killing of ingested Salmonella, may be particularly well suited to protecting birds against ingested environmental Salmonella. In this regard, although heavy reductions in Salmonella numbers were seen eventually with all products, some products were only associated with modest reductions in counts in crop contents after 4 h of exposure. Therefore, the eventual reductions seen after 8 h may in some cases have owed more to endogenous activity of the crop contents than to the added products, as control mixes of crop contents with water were associated with 4 log unit reductions and more by 5 to 8 h.

The feed matrix study found reductions in Salmonella of around 1 log unit after 7 days. The products associated with greater reductions showed more substantial reductions much sooner, by 24 h after incorporation. Examination of several replicate runs with these more active products confirmed their relative efficacies and demonstrated again that most reduction was seen up to 24 h after application in this model system. The incorporation rates used are not typically associated with a marked depression of pH in feed matrices (Wales et al., Citation2010), and therefore it is perhaps unsurprising that the anti-Salmonella effect was, in most cases, modest compared with the crop contents. It is also logical that a product (Product M) which has a non-acid bactericide (formaldehyde) as a major component should demonstrate comparatively high efficacy in this matrix.

However, one product that comprises medium-chain fatty acids (F) was, in both feed matrix trials, clearly associated with a more rapid and substantial reduction in Salmonella than the other acid-based products. This suggests that there is a significant bactericidal mechanism (or mechanisms) associated with this blend that does not depend on a low pH. Indeed, in caecal contents—another matrix that does not typically have a low pH—this same product again showed a comparatively high level of anti-Salmonella activity. It may be that such activity is rather matrix specific, as the same product did not (in common with most products) show a high level of activity in poultry litter, another non-acid matrix.

The consistency seen in results where repetitions were performed indicates that the fact that products did not appear to perform consistently from matrix to matrix was not a consequence of variation inherent in the experimental procedures. Moreover, one product (containing formaldehyde) was consistently associated with high levels of Salmonella inactivation in all matrices. It is therefore reasonable to surmise that there is indeed substantial, and unpredictable, variation between the anti-Salmonella effects of OA products when applied at recommended inclusion rates to different matrices. This may be for reasons that can be inferred from the composition of the product, but in some cases the effect cannot at present be explained. Superior performance may be quite matrix-specific, and this phenomenon extends even to the source of water used in drinking systems.

Inconsistent effects of OA products on Salmonella in differing matrices may contribute to variable, and often disappointing, Salmonella control when these products are applied in the field. In addition to differences in the prevailing challenges to Salmonella control on any particular premises, realistic expectations of the contribution that OA products can make to Salmonella control need to take account of this identified variability.

Supplemental material

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Acknowledgements

This work was funded by the UK Department of Food, Environment and Rural Affairs (Defra) as part of project OZ0332.

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