The Modified Pulak and Al-Sultan's Model for Determining the Optimum Process Parameters

Abstract

Economic selection of process parameters has been an important topic in modern statistical process control. The optimum process parameters setting have a major effect on the expected profit/cost per item. There are some concerns on the problem of setting process parameters. Boucher and Jafari (1991) first considered the attribute single sampling plan applied in the selection of process target. Pulak and Al-Sultan (1996) extended Boucher and Jafari's model and presented the rectifying inspection plan for determining the optimum process mean. In this article, we further propose a modified Pulak and Al-Sultan model for determining the optimum process mean and standard deviation under the rectifying inspection plan with the average outgoing quality limit (AOQL) protection. Taguchi's (1986) symmetric quadratic quality loss function is adopted for evaluating the product quality. By solving the modified model, we can obtain the optimum process parameters with the maximum expected profit per item and the specified quality level can be reached.

Keywords:

• Average outgoing quality limit (AOQL)
• Process optimization
• Rectifying inspection plan
• Symmetric quadratic quality loss function

Mathematics Subject Classification:

• Quality Control
• Probability

Acknowledgment

The author thanks the anonymous referees for their constructive comments.

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