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Original Articles

Effect of strong shot peening cleaning and hot galvanizing on fatigue strength of steel welded joint

, &
Pages 360-368 | Received 14 Jun 2007, Accepted 26 Sep 2007, Published online: 13 May 2009
 

Abstract

The soiling of the slag, spatter and the fume, etc., which come into contact with the steel sheet surface with welding, is cleaned making use of steel sphere shot material of large particle diameter, high projection pressure with strong peening processing (below, called strong peening cleaning). In this research, the cleaning state of the soiling with welding and improvement of fatigue strength of the hot galvanized welded joint was inspected, when the surface of a SM490A welded joint was cleaned with strong peening cleaning.

The following experimental results were obtained:

  1. The fatigue limit of smooth base metal which received strong peening cleaning at about 320 MPa was remarkably high in comparison with smooth base metal at about 245 MPa.

  2. The fatigue limit of a welded joint which received strong peening cleaning at about 300 MPa was remarkably high in comparison with a welded joint at about 170 MPa.

  3. The strong peening cleaning was highly efficient and the cleaning state was satisfactory.

  4. The cause of the remarkable rise of the fatigue limit (300 MPa) of the welded joint which received strong peening cleaning was because the fatigue limit (about 170 MPa, 57%) of the welded joint was improved (about 130 MPa, 43%) with peening cleaning. It was considered that improvement effects were: a rise (about 68 MPa, 23%) of hardness of the weld toe; relief (about 43 MPa, 14%) of stress concentration; increase (about 136 MPa, 45%) of compressive residual stress; and the decrease (about − 96 MPa, − 32%) by increase of surface roughness.

  5. The fatigue strength of the hot galvanized welded joint decreased remarkably. This was thought to be due to the decrease (about HV40) of hardness of the surface, the decrease (about 188 MPa) of the compressive residual stress and the influence of many factors which accompanied hot galvanizing.

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