Study correlating the bubble phenomenon and electrical signals in underwater wet welding with covered electrodes

Abstract

The bubble phenomenon in underwater wet welding is very important to the final quality of the weld. A good understanding of the formation and collapse of the bubbles and knowledge of the behaviour of welding parameters during the process can improve the practices used in underwater welding and, consequently, improve the final quality of the weld. This study was developed to understand and try to correlate the phenomenon of growth, detachment and frequency of bubbles with electrical signals during the welding process. Beads were made on plate metal at a depth of 0.50 m, with three types of commercial coated electrodes: E6013, E7024 and E7018. High-speed filming to visualize the process of formation, detachment and counting of the bubbles was performed, along with acquisition of their electrical signals. Thus, it was possible to try to correlate the bubble frequency with the electrical signals observed during the process. It was observed in the current data that the mean number of variations under 5% of the mean current is similar to the mean detachment rate of the bubbles. Therefore, it was concluded that there is a possible relationship between bubble detachment and a determined variation in the current.

Keywords::

• underwater wet welding
• high-speed camera
• coated electrodes
• bubble frequency
• electrical signals

Acknowledgements

The authors thank the Laboratory of Robotics, Welding and Simulation at the Federal University of Minas Gerais for the opportunity to develop this study, in addition to providing supplies and materials required for the same.

Notes

^1. Email: [email protected]

^2. Email: [email protected]