Microstructure and properties of friction stir welded aluminium alloys

Abstract

Aluminium alloy 7136 belongs to the Al–Zn–Mg–Cu group of aluminium alloys strengthened by precipitation. These alloys offer very good properties, i.e. high strength combined with good corrosion resistance, which makes them suitable for aerospace applications. The limited range of applications of these alloys is due to problems associated with their welding. The Al–Zn–Mg–Cu alloys are classified as non-weldable. The aim of this study was to determine the quality and properties of friction stir welded (FSW) joints of alloy 7136-T76. This article presents the results of a detailed study into the microstructure and mechanical properties of FSW welds. The paper demonstrates that the FSW method is suitable for joining Al–Zn–Mg–Cu alloys. The FSW joints are of good quality and high mechanical properties. Tests of joints created at various tool rotation speeds have shown that joints of suitable quality, in terms of microstructure and properties, can be obtained for a relatively wide range of process parameters. The tool rotation speeds applied during the welding process did not have a significant influence on the quality of the welds.

Acknowledgements

Study funded within the framework of statutory research AGH No. 11.11.110.792. The authors wish to express their sincere thanks to Dr Carter Hamilton, PhD (Miami University, Oxford, Ohio, USA) for providing the material for research and Krzysztof Muszka, PhD Eng. (AGH Kracow) for his help in performing the EBSD analysis.