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Numerical Heat Transfer, Part B: Fundamentals
An International Journal of Computation and Methodology
Volume 68, 2015 - Issue 4
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Original Articles

Numerical Method for Calculation of Complete Casting Processes—Part II: Validation and Application

, &
Pages 317-335 | Received 26 Oct 2014, Accepted 25 Jan 2015, Published online: 23 Jun 2015
 

Abstract

In this article, the numerical method proposed in Part I is validated by applying it to relatively simple validation test cases with phase change as well as to real-life problems. First, the results of the 1-D calculations are compared with the analytical solutions for the Stefan problem with mushy zone. Then, the 2-D and 3-D calculations of the Bridgman crystal growth are compared with available experimental results. The ability to predict the residual stresses is demonstrated on an academic 2-D example. Finally, the results of calculation for two real-life industrial cases, injection casting and solidification of a multicomponent metal drill head, are presented and discussed.

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