Defect detection of helical gears based on time–frequency analysis and using multi-layer fusion network

Abstract

Condition monitoring of rotary devices such as helical gears is an issue of great significance in industrial projects. This paper introduces a feature extraction method for gear fault diagnosis using wavelet packet due to its higher frequency resolution. During this investigation, the mother wavelet Daubechies 10 (Db-10) was applied to calculate the coefficient entropy of each frequency band of 5th level (32 frequency bands) as features. In this study, the peak value of the signal entropies was selected as applicable features in order to improve frequency band differentiation and reduce feature vectors’ dimension. Feature extraction is followed by the fusion network where four different structured multi-layer perceptron networks are trained to classify the recorded signals (healthy/faulty). The robustness of fusion network outputs is greater compared to perceptron networks. The results provided by the fusion network indicate a classification of 98.88 and 97.95% for healthy and faulty classes, respectively.

Keywords:

• Wavelet packet transforms (WPT)
• fusion network
• MLP
• helical gear
• condition monitoring
• classification