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Original Articles

An accurate non-destructive method for determining mechanical properties of plain carbon steel parts using MHL and GRNN

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Pages 278-296 | Received 20 Nov 2019, Accepted 05 Mar 2020, Published online: 19 Mar 2020
 

ABSTRACT

The sensitivity of magnetic non-destructive methods to both chemical composition and microstructure has limited their potential application for determination of mechanical properties in plain carbon steels under conditions of varying carbon content and microstructure. The present paper investigates advantages of applying an artificial neural network (ANN) method to magnetic hysteresis loop (MHL) method for non-destructively measuring mechanical properties of plain carbon steels with unknown carbon and microstructure (resulting from various heat-treating processes). Artificial neural network used in this study is a generalised regression neural network (GRNN), since it has reportedly high performance in estimation and function approximation and could be trained very fast. After it is appropriately trained, the neural network takes one of the four magnetic parameters (or any combination of them) extracted from the measured hysteresis loop to estimate the desired mechanical parameters (hardness, tensile strength, yield strength, and elongation) of the sample under test. The results revealed that the proposed methodology can be a very effective tool to estimate the mechanical properties of the hypoeutectic plain carbon steel sample with unknown carbon content and heat treatment background if appropriate combination of magnetic properties is used as the GRNN inputs.

Nomenclature

ANN=

Artificial neural network

‘A’ treatment=

Cooling in off-furnace after austenitizing process

‘A1’ treatment=

Cooling in still air after austenitizing process

‘A2’ treatment=

Cooling in slightly agitated air after austenitizing process

‘Q’ treatment=

Quenching

‘T2-T6’ treatments=

Quench/tempering in the range of 200 to 600 °C

A/D=

Analog-to-Digital

AISI=

American iron and steel institute

ANFIS=

Adaptive neuro-fuzzy inference system

ASTM=

American Society for Testing and Materials

Bmax=

Maximum flux density (T)

CNN=

Convolutional neural network

D/A=

Digital-to-Analog

EC=

Eddy current

GRNN=

Generalised regression neural network

Hc=

Coercivity (A/m)

Max µDiff=

Maximum differential permeability

MBN=

Magnetic Barkhausen noise

MHL=

Magnetic hysteresis loop

NDC=

Non-destructive characterisation

PSO=

Particle swarm optimisation

RBF=

Radial based function

RMS=

Root mean square

SAW=

Surface acoustic wave

SEM=

Scanning electron microscope

SVM=

Support vector machine

TTT=

Time-temperature-transformation

UTS=

Ultimate tensile strength (MPa)

WH=

Hysteresis loss (J/m3)

Wt.%=

Weight percent

YS=

Yield strength (MPa)

Disclosure statement

No potential conflict of interest was reported by the author(s).

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