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Review Paper

The occurrence, transformation and control of selenium in coal-fired power plants: Status quo and development

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Pages 131-146 | Received 22 Sep 2021, Accepted 22 Nov 2021, Published online: 10 Jan 2022

ABSTRACT

As a trace element, selenium can cause serious harm to organisms when the concentration is too high. Coal-fired power plants are the main source of man-made selenium emissions. How to control the selenium pollution of coal-fired power plants to realize the renewable selenium and the sustainability of coal has not attracted enough attention from the whole world. This paper outlines the conversion and occurrence of selenium in coal-fired power plants. A small part of the selenium produced by combustion can be removed by selective catalytic reduction (SCR) and electrostatic precipitator (ESP) after the gas phase undergoes physical condensation and chemical adsorption to combine with the particulate matter in the flue gas.Because the chemical precipitation method has poor selenium removal effect, the remaining part enters the flue gas desulfurization absorption tower and can be enriched in the desulfurization slurry. The occurrence situation and conversion pathway of selenium in desulfurization slurry are introduced subsequently, the research progress of selenium removal from wet desulfurization wastewater is reviewed from three aspects: physics, biology and chemistry. We believe that the coupling application of oxidation-reduction potential (ORP) and pH can optimize selenium removal in the desulfurization system by improving the oxidation control. As a technology for wet desulfurization system to treat selenium pollution, it has a good development prospect in near future.

Implications: Selenium is a trace element present in coal. It is not only of great significance to the life activities of organisms, but also a kind of rare resource. As the most important source of man-made emissions, coal-fired power plants will cause waste of selenium resources and selenium pollution in the surrounding environment. In this study, the occurrence, conversion and control of selenium in coal-fired power plants were systematically sorted out and analyzed. It is helpful for scholars to study the selenium transformation process more deeply. It is of great significance for policy formulation of recommended control technologies and emission limits. It is of great value for the formulation of recommended control technology and the in-depth study of the selenium transformation process.

Introduction

Selenium exists in soil, water and air as a trace element in nature. It is not only important for biological life activities, but also a rare resource with strategic significance Chang et al. (Citation2019a). Selenium can play a positive and important role in organisms only in a narrow concentration range. The Food and Nutrition Board of the US National Research Council established an estimated safe and adequate daily dietary intake for humans is 11–280 μg/L Hadrup and Ravn-Haren (Citation2020). In drinking water, World Health Organization provisional guideline for Se was set at 40 μg/L Santos et al. (Citation2015a). When the concentration is too high, it will cause harm to organisms and induce serious selenium-related diseases Zhang et al. (Citation2020a). Selenium has also been identified by the European Commission as an important raw material for strategic low-carbon energy technology. It has application prospects in photovoltaic applications and has a medium risk of bottleneck Qin et al. (Citation2017). Since selenium pollution occurs at a lower concentration than other pollution situations, the treatment of selenium pollution has not attracted enough attentions Dodig and Čepelak (Citation2004). For example,many countries such as the United States, China, Japan, Ireland and Indiahavegroundwater selenium pollution Liu et al. (Citation2020). The highest concentration in parts of India is 4475 μg/L Malhotra, Pal, and Pal (Citation2020). At the same time, selenium will bioaccumulate in higher nutritional level organisms through the food chain, which will cause concerns about long-term environmental impact. In recent years, people’s strong interest in the effects of selenium in cancer Vinceti et al. (Citation2018), genetics Shu et al. (Citation2020), health Park et al. (Citation2020), technology, renewable energy, and sustainable energy Chang et al. Citation2019b) has also increased the attention of selenium pollution Lenz and Lens (Citation2009) , , , , .

Table 1. Comparison of studies on removing selenium by membrane treatment

Table 2. Comparison of studies on selenium removal in wetlands

Table 3. Comparison of studies on selenium removal in bioreactor

Table 4. Comparison of the adsorption capacity of Se4+ that of different adsorbents

Table 5. Comparison of the removal capacity of Se4+ that of different ZVI

The source of selenium in the environment can be divided into natural sources and man-made sources Long, Zhang, and Luo (Citation2019). Natural sources mainly include soil and dust, bioaccumulation and volcanic eruptions Tian et al. (Citation2010). Man-made sources mainly include coal combustion Li and Fan (Citation2008), mineral mining, and metal and petroleum processing Cordoba and Staicu (Citation2018), of which coal combustion accounts for more than 50% of man-made sources Han et al. (Citation2021).

To achieve the global emissions targets set by the United Nations Framework Convention on Climate Change. The rapid development of global new energy to support the transition to a low-carbon future. In 2020, the economic turmoil caused by COVID-19 has affected the global energy market. As shown in , global energy demand fell by 4.5%, of which coal consumption fell by 4.2% compared to 2019, accounting for 27.2% of the total energy, and the total production was 7741.6 million tons Company (Citation1990). Although the proportion of thermal power generation is gradually decreasing, as a simple and reliable resource, coal is still the most secure energy component. In the future, the focus will be on improving the efficiency of coal utilization, the degree of cleanliness and the recycling of other high-value resources. Therefore, under the condition that the energy composition is relatively stable, the optimization of the existing technology has also attracted more attention from government agencies and researchers. In 2020, the Steam Electric Power Generating Effluent Limitations Guidelines and Standards revised by United States Environmental Protection Agency (US EPA) set limits on the discharge of desulfurization wastewater. The minimum requirement for selenium is the maximum daily limit of 70 μg/L. The State Council of China published the 14th Five-Year Plan (2021–2025) also put forward requirements for strengthening the coordinated control of pollutants George et al. (Citation2020). In the existing the air pollution control devices (APCDs) system, the main process and principle are based on the removal of dust, NOX,SO2. The removal of selenium by the system can only play a partial synergistic effect.Unauthorized discharge of selenium-containing pollutants will change the environmental concentration of selenium in a local area, which will destroy the ecosystem.Therefore, targeted treatment of selenium pollution in coal-fired power plants is necessary.

Figure 1. (a) Consumption trend of energy sources during the period of 1965–2020, and (b) the share of energy sources in world primary energy consumption in 2020.

Figure 1. (a) Consumption trend of energy sources during the period of 1965–2020, and (b) the share of energy sources in world primary energy consumption in 2020.

This paper first describes the distribution and conversion of selenium in coal-fired power plants from two parts: the gas phase and the liquid phase.Then, the existing WFGD system selenium pollution control methods are reviewed and prospected from the three parts of physics, biology and chemistry. It is believed that the control of selenium pollution should not increase the complexity of coal-fired power plants with an independent system. It is found that the use of oxidation-reduction potential (ORP) and pH coupling technology can not only be used as a technology for wet desulfurization system to control selenium pollution, but also has a good application prospect for the regeneration of selenium resources.

Distribution and transformation of selenium

Current status of selenium emissions from coal-fired power plants

The average content of selenium in coal is about 2.5 mg/kg. When coal is consumed in large quantities, coal-fired power plants are the main source of man-made selenium emissions Tang et al. (Citation2012). The general concentration of selenium in the desulfurization wastewater is 1–10 mg/L Santos et al. (Citation2015b). If it is discharged without proper treatment, it will cause waste of selenium resources and pollution of the surrounding environment of the power plant.

In coal-fired power plants, when selenium from coal combustion is processed and discharged by the APCDs system, each system unit will actively capture or passively block the combustion products of selenium due to differences in environmental factors and operating principles. The process of occurrence and transformation in coal-fired power plants is shown in .

Figure 2. Occurrence and transformation process of selenium in coal-fired power plants.

Figure 2. Occurrence and transformation process of selenium in coal-fired power plants.

In the process, selective catalytic reduction (SCR) and electrostatic precipitator (ESP) can partially remove selenide in flue gas. This is the result of no adjustments to the removal of selenium. It is also very difficult to further improve the removal efficiency of selenium in the flue gas so that the emissions of coal-fired power plants will not cause selenium pollution to the surrounding environment and ecology. The main difficulty lies in the low concentration of selenium in the flue gas, the short residence time of each processing unit and the enrichment of selenium by the WFGD system Zhong et al. (Citation2011).

While wet desulfurization achieves the removal of SO2, the by-product gypsum can be sold as a construction raw material to generate certain economic value or landfill Li et al. (Citation2015). Toreduce the economic and environmental costs of maintaining the water balance of the WFGD system, part of the water in the gypsum slurry is directly returned to the absorption tower after passing through the cyclone, the remaining part is dehydrated by a vacuum belt conveyor to form desulfurization wastewater, then returned to the absorption tower after chemical precipitation. It is also for this reason that after the selenium in the flue gas enters the wet desulfurization system, the phase, valence and structure changes occur, the removal efficiency of Se by the chemical precipitation method is difficult to exceed 50% Cheng et al. (Citation2009). This causes the enrichment of selenium in the desulfurization system into the unit where selenium occurs in the most complex and concentrated form in coal-fired power plants Weng et al. (Citation2021). If this process is not properly treated, it will reduce the quality of the plaster and endanger the surrounding environment Córdoba et al. (Citation2015). But from another aspect, the desulfurization system is also the most suitable part for Se ocontrol.

Changes in Se form in flue gas

During the combustion process, the selenium in the coal volatilizes into gaseous Se0 and SeO2 Huang et al. (Citation2004). As the temperature of the flue gas decreases, a small part of the gaseous Se0 and SeO2 combine with the particulate matter in the flue gas through physical condensation and chemical adsorption Senior et al. (Citation2010), which is mainly affected by the calcium mineral content and the types of iron oxides (Fe3O4,Fe2O3) Ma et al. (Citation2020b). In this process, SeO2 may react with CaO to form a stable compound calcium selenite CaSeO3 Agnihotri et al. (Citation1998):

(1) SeO2g+CaOsCaSeO3s(1)

Or SeO2 reacts with Fe2O3 to form Fe3SeO43 Huang et al. (Citation2020b):

(2) SeO2g+Fe2O3s=Fe2SeO43s(2)

At the same time, most of them still exist in gaseous form. Since the particle size of fly ash is smaller than that of bottom ash, it can provide Se0 and SeO2 with a larger specific surface area, so most of the gaseous Se0 and SeO2 combined with particulate matter are condensed and adsorbed on fly ash Córdoba et al. (Citation2012). The bottom ash is discharged from the bottom of the boiler, the fly ash enters the subsequent APCDs along with the flue gas bottom ash Huang et al. (Citation2020a).

When the flue gas temperature is cooled to 430–475°C, the volatilized HCl reacts with O2 and H2O in the flue gas to generate Cl2. In this process, SeO2 can play a similar role to SO2 and inhibit the formation of Cl2:

(3) SeO2g+Cl2g+H2Og2HClg+SeO3g(3)

V2O5WO3/TiO2 catalyst is the most used catalyst for the selective catalytic reduction (SCR) denitration in coal-fired power plants. When the flue gas temperature is higher than 250°C, Se0 and SeO2 in the flue gas can react with the catalyst and NH3 in the NH3SCR process Liu et al. (Citation2019):

(4) Seg+V2O5s=VxSeyOzs(4)
(5) 3SeO2g+4NH3g3Seg+6H2Og+2N2g(5)

This will reduce the redox performance of SCR and the concentration of acidic sites, and even generate unreducible product VxSeyOzs to inhibit SCR activity. However, since the Se concentration in the flue gas is extremely low, so the effect on the SCR catalyst is relatively low.

After the flue gas containing fly ash passes through the SCR and air preheater, the temperature of the flue gas will be further reduced.The gaseous Se0 and SeO2 in the flue gas will easily combine with fine particles, so after entering Electrostatic precipitators (ESP), more than 30% of Se can be captured by trapping fine particles.

Changes in the form of selenium in the liquid phase

Wet desulfurization is the mainstream SO2 removal process for coal-fired power plants, wet limestone-gypsum desulfurization has become the most common SO2 control technology for coal-fired power plants due to its economic and stability advantages. The main component CaCO3 in limestone reacts with SO2 in the flue gas to form CaSO4. The whole desulfurization process can be divided into two parts: acid-base reaction and oxidation reaction. When the pH is in the range of 4.5–5.5, the main acid-base reaction is Córdoba (Citation2017):

(6) CaCO3s+SO2g+H2O=CaHSO32aq+CO2g+H2O(6)

When the pH is higher than 5.5, the main acid-base reaction is:

(7) CaCO3s+SO2g+H2O=CaSO32H2Os+CO2g(7)

The oxidation part is forced to oxidize by passing in air to oxidize the CaHSO32aq and CaSO32H2Os in the slurry to CaSO42H2Os, ensure that the CaSO42H2Os content in the discharged gypsum slurry exceeds 90%. The main reaction is:

(8) CaHSO32aq/CaSO32H2Os+O2g=CaSO42H2Os(8)

After treatment with APCDs, only less than 3% of selenium in the flue gas continues to be discharged in gaseous form. SeO2 in the flue gas reacts with H2O in the flue gas and H2O in the absorption tower to form H2SeO3, which is captured by the absorption tower:

(9) SeO2g+H2Og=H2SeO3aq(9)

However, the volatilization of chlorine in the flue gas will affect the form of selenium, and the produced Cl2 can oxidize SeO2 to SeO3. The oxidized SeO3 reacts with H2O to form H2SeO4 after entering the absorption tower:

(10) SeO3g+H2Og=H2SeO4aq(10)

However, most of H2SeO4aq is still produced by oxidation of H2SeO3aq generated after SeO2g enters the absorption tower:

(11) 2H2SeO3aq+O2g=2H2SeO4aq(11)

To reduce water consumption in the WFGD system, part of the gypsum slurry filtrate will be directly reused after passing through the cyclone, and the remaining part will be reused after chemical precipitation treatment. In this way, most of the selenium in the slurry is re-transmitted to the absorption tower to continue to participate in the reaction, only a small part of the selenium is discharged from the WFGD system due to the production of solid products or the water contained in the gypsum Lin et al. (Citation2020).

In the process of selenium enrichment in the absorption tower, the presence of ORP and other active substances will also lead to an increase in selenium species and a complex morphological structure Alvarez-Ayuso, Querol, and Tomas (Citation2006). At the same time, because sulfur and selenium are elements of the same main group and have similar chemical properties Akiho et al. (Citation2013), the type and content of sulfur in the absorption tower are abundant, there is a certain amount of selenium-sulfur compounds Guo et al. (Citation2017). It is possible that selenium completely replaces sulfur or selenium replaces part of the sulfur to form a stable structure with the remaining sulfur.

The pH of the slurry will determine whether the H2SeO3 and H2SeO4 in the absorption tower will undergo decomposition reactions, resulting in HSeO3, SeO32 and HSeO4, SeO42.The decomposition products can react with incompletely oxidized bisulfite HSO3 in the slurry Ball and Milne (Citation1995):

(12) HSeO3aq+3HSO3aq=SeSO32aq2+SO4aq2+2H2O(12)

Among them, SeSO322 contains two isomers, one is S-bonded isomer- SeSO322, the other is easier to produce O-bonded isomer- SeOSO222. Since sulfur is more electronegative than selenium, some isomers that form O-bonded isomers will slowly transform into S-bonded isomers.

How to remove selenium

In the past few decades when selenium pollution was proposed, some technologies for treating selenium-containing wastewater have been developed and applied. Treatment technology can be divided into physical, biological and chemical.

Physical Method

Membrane treatment

Membrane treatment is determined by the pore size of the membrane. Membrane treatment to remove selenium in water is not only used in the field of drinking water and general wastewater Zeeshan et al. (Citation2020), the combined use of chemical precipitation and reverse osmosis (RO) is also one of USEPA’s recommended desulfurization wastewater treatment methods.

In the treatment method of using membrane to remove selenium from water, RO and NF are usually selected according to the particle size and electronegativity of selenite (SeO32) and selenate (SeO42) Richards, Richards, and SchäFer (Citation2011). With the reduction of membrane material costs and the improvement of membrane performance, membrane processes such as RO and NF have been successfully used to remove low-concentration selenium in water bodies such as drinking water and municipal wastewater. However, when treating wastewater with many types of impurities and high concentration of pollutants, solid deposition on the surface of the membrane or growth of microorganisms on the surface of the membrane will block the membrane and reduce efficiency. Membrane systems often require pretreatment to remove excess TSS and organic matter to prevent fouling and clogging in industrial applications, but this greatly increases the complexity of the system.In addition to the above-mentioned shortcomings, the disposal of concentrated waste liquid or brine after membrane treatment is also a problem that has to be considered. Therefore, membrane treatment for selenium-containing wastewater in WFGD systems has good applicability at present and in the future. However, it is more reasonable to use it as a component unit of the processing system in conjunction with other technologies.

Evaporation ponds

The evaporation pond uses solar radiation as the main energy source to reduce the amount of selenium-containing wastewater. After evaporating the water, the total amount of selenium in the water decreases, but it does not eliminate the impact of selenium pollution on the surrounding ecology Gao et al. (Citation2003). The study on the evaporation pond concluded that the main reason for the decrease in the total amount of selenium in the evaporation pond water was the adsorption of selenium on the sediment particles. Among them, 80% Gao et al. (Citation2000) are organically associated selenium and elemental selenium.

The use of evaporation ponds to remove selenium compounds in wastewater is mainly used in agricultural wastewater Ryu, Gao, and Tanji (Citation2011). The low pollutant concentration of agricultural wastewater and the low cost of agricultural water determine that the evaporation pond is highly competitive in areas with high agricultural utilization.Although the evaporation pond technology cannot quickly remove selenium pollutants, its simple and low input characteristics can be used as a feasible solution under special conditions. As the selenium-containing wastewater treatment technology of the WFGD system, the applicability of the evaporation pond treatment is poor at present and worse in the future.

Biological method

Wetlands

In the environment, selenium mainly exists in five forms Zhao et al. (Citation2020): selenate Se6+; selenite Se4+; elemental Se Se0; selenides Se2 and organic forms of Se. Among them, elemental Se is the most stable and usually exists in sediments. Selenium mainly exists in the form of more flexible selenate and selenite in natural waters and polluted waters. There is a selenium cycle in nature, researchers hope to take advantage of this natural process by studying the selenium removal mode of wetlands Lin and Terry (Citation2003).

The main mechanism of selenium removal in constructed wetlands is Martin et al. (Citation2018):

  1. Selenate Se6+ is reduced to selenite Se4+ which is adsorbed into sediment particles;

  2. The selenium oxide anion is dissimilated and reduced to the element selenium Se0 to form a precipitate.

  3. The selenium oxide anion is reduced to the insoluble selenide Se2.

  4. It volatilizes into the atmosphere through the assimilation and reduction of methylated microorganisms and plants.

Removal of selenium pollutants in water through wetlands has the advantages of large water treatment volume, fewer operators, no additional chemicals, and underground wetlands that can even operate in cold weather Salhani, Boulyga, and Stengel (Citation2003). It has been successfully applied to the treatment of agricultural wastewater and drinking water Amweg, Stuart, and Weston (Citation2003). In this process, most of the pollutants in the water can be treated, so wetlands treatment is a comprehensive treatment technology. However, the removal of selenium pollutants in wastewater by wetlands is a natural process, which mainly relies on biological transformation Bhattacharya, Sarkar, and Das (Citation2003), evaporation and deposition Zhu and Banuelos (Citation2017) within the site, the treatment time is long. Wetlands covers a large area, and the conversion efficiency of inorganic selenium to organic selenium is highly correlated with biological abundance, so wetlands processing requires strict geographical conditions. If used for the treatment of selenium-containing wastewater in the WFGD system, wetlands can be used as a natural landscape while completing low-concentration selenium pollution treatment, but it is still necessary to consider whether it is toxic to aquatic organisms and birds in the wetland, and whether the concentration of selenium in sediments and groundwater is long-term increase Naftz et al. (Citation2005). Wetlands is a suitable technology for treating selenium-containing wastewater in the WFGD system only under specific conditions, it does not have high promotion significance.

Bioreactor

Researchers have discovered many microorganisms that can tolerate and transform selenium oxide anions, and they try to conduct in-depth research on the ecological mechanism of action Tan et al. (Citation2016). Researchers have discovered many microorganisms that can tolerate and transform selenium oxide anions, and they try to conduct in-depth research on the ecological mechanism of action. There are three ways of selenium metabolism in most microorganisms Nancharaiah and Lens (Citation2015):

  1. Dissimilative reduction of selenium oxide anion to elemental selenium Se0 Zhang et al. (Citation2020b);

  2. Dissimilatory reduction of selenium oxide anion to elemental selenium Se2;

  3. Assimilation and reduction of selenium oxide anion to selenoprotein.

The microorganisms living in the sediments can undergo the above process under hypoxic environment Lenz et al. (Citation2008). Because of the high reactivity of SeO32, not only anaerobic microorganisms can reduce it, but also aerobic microorganisms can complete the reduction Wang et al. (Citation2018). The higher valence of SeO42 has fewer microorganisms that can degrade it, it is more difficult to be reduced to Se0 Nakajima et al. (Citation2013) than SeO32.

With the deepening of research, from the previous discovery that only anaerobic microorganisms can reduce selenate to the discovery of aerobic microorganisms reducing selenate in recent years, there are more and more microorganisms that can be used to treat selenium pollution (Blum et al. Citation2001; Schilling et al. Citation2020; Xia et al. Citation2018; Zahir, Zhang, and Frankenberger Citation2003). At the same time, a variety of bioreactors have also been developed and applied, and the conversion efficiency has been improved by changing the culture conditions Tan et al. (Citation2018). Such as ABMet®, Envirogen fluidized bed reactor, Methanogenic UASB reactor, Upflow fungal pelleted reactor, Packed-bed medium-reactor, Aerobic jar fermenter and Aerobic jar fermenter.

Since the treatment of selenium pollutants by Bioreactor has been proven to remove selenium to a low level in engineering applications, it is currently considered to be one of the most available technologies in many fields, including coal-fired power plants.There are one or more of the following deficiencies in the use of different Bioreacto:r

  1. Pre-treatment is required to meet the strict concentration requirements of suspended solids and other harmful substances to microorganisms in the treated wastewater.

  2. To prevent short circuit and degassing of the flow, it is necessary to regularly use backwash water to remove excess microorganisms.

  3. Because of the requirement of residence time, a larger area is required.

  4. To ensure the survival of microorganisms, additional carbon sources need to be added.

  5. Biological sludge needs to be dewatered and landfilled.

  6. Biological residues containing elemental selenium need to be handled carefully.

In general, Bioreactor is an excellent technology for treating WFGD selenium-containing desulfurization wastewater, it has the potential for improvement in the future.

Chemical method

Chemical precipitation

In the desulfurization wastewater treatment industry, chemical precipitation is the most commonly used method because of its reliability and low price. For this method, the wastewater flows through three series tanks for neutralization, precipitation, and flocculation. This method is also called “three-linked tanks” Zou et al. (Citation2020). It can remove most heavy metals (such as mercury, lead, chromium) and suspended solids. In terms of selenium pollution control, because of the low reactivity of selenate, the removal effect of chemical precipitation on selenate is weak. Selenite has higher reactivity and can be removed with higher efficiency. Zhong et al. (Citation2011) Therefore, chemical precipitation treatment of selenium-containing wastewater in the WFGD system is a simple treatment method for high selenite. In other cases, since the effect of removing selenium is unsatisfactory, it is more suitable as a pretreatment.

Adsorption

Adsorption is a technology widely used in industry. The adsorbent interacts with the adsorbate by intermolecular chemical bonding or van der Waals force. This process is not only easy to implement, but also includes the advantages of high efficiency and low price. Studies have shown that selenium can be adsorbed on metal oxides and hydroxides, but the adsorption effect is affected by the type of selenide, of which Se4+ has the best adsorption effect Tan et al. (Citation2019).

The adsorption treatment of drinking water and other purified water has been widely and maturely applied. The adsorption capacity of the adsorbent is closely related to its own specific surface area, the clean environment can ensure the work efficiency and service life of the adsorbent. The technology of using adsorption to treat WFGD selenium-containing wastewater is still more at the research level. It can be seen from the research in recent years that the adsorption capacity of the new adsorbent has been significantly improved, but the difficulty of preparing the adsorbent has also increased. Moreover, the practical problem facing researchers is how to ensure the adsorption capacity of the adsorbent as much as possible in the process of treating actual WFGD selenium-containing wastewater. If too much pretreatment of WFGD wastewater is needed, the easy-to-implement feature of adsorption technology will be lost.If simple pretreatment or no pretreatment conditions can achieve the removal of selenium pollution in wastewater, the adsorption technology is more suitable for the treatment of WFGD selenium-containing wastewater.

Zero-valent iron (ZVI)

In recent years, people have been paying attention to Zero-valent iron (ZVI), which is a cheap and environmental friendly material used to eliminate heavy metals and metalloids in groundwater and drinking water Okonji et al. (Citation2020). The corrosion of ZVI surface is a spontaneous reaction. This process will generate Fe2+ and hydrogen as electron donors to reduce pollutants. Corrosion products can also be used as reactive components to eliminate contaminant components. These ingredients include primary products (Fe2+, H+/H2), secondary products (Fe2+/Fe3+-hydroxide) and tertiary products (Fe3+-hydroxide) Huang et al. (Citation2013). The main mechanisms of ZVI to remove pollutants include adsorption, co-precipitation and size exclusion.

As a popular water treatment technology, ZVI has been applied in small-scale engineering in the process of treating WFGD selenium-containing wastewater Zhang et al. (Citation2019). Both Fe0 and Fe2+ can play a reducing role in the process, and Fe3+ can play a role in adsorption.Since the form of iron has a great influence on the treatment capacity, the control of pH is the key to ensure the reduction processs. However, there is no selectivity in this process, the interference of dissolved oxygen and other anions will cause additional consumption of ZVI.In general, ZVI is a WFGD selenium-containing wastewater treatment technology that is simple to put into use, but has high requirements for later operation.

Oxidation-reduction potential(ORP)coupled with pH treatment

Oxidation-Reduction Potential (ORP) as a parameter to evaluate the redox properties of water environment has been applied in drinking water, metal corrosion and metallurgy industries.In the WFGD system, the entire oxidation process is closely related to the redox properties of the slurry system, ORP can reflect the changes in the concentration of various ions in the entire slurry system Ma et al. (Citation2020a). The common ORP of wet desulfurization slurry ranges from 100 mV to 300 mV. However, because there is no strict ORP monitoring and implementation standard for desulfurization slurry, there is a big gap in ORP of desulfurization slurry from different power plants, the situation of lower than 100 mV and higher than 500 mV also frequently occurs.Afterthe flue gas enters the absorption tower, the selenium in the flue gas will also undergo a series of valence changes, there is a corresponding relationship between selenium in different valence states and ORP.Potential–pH diagram is an effective method to study the law of selenium change Lai et al. (Citation2013). The reaction in the solution can be expressed by the following general formula:

(13) aA+mH++ne=bB+cH2O(13)

When the temperature and pressure do not change, the Gibbs free energy change in the above formula can be expressed as:

(14) ΔrGm=ΔrGmθ+TRlnaBbaH2OcaAaaH+m(14)

For aH2O=1,lgaH+=pH, and bring in ΔrGm=nFE and ΔrGmθ=nFEθ at the same time, it can be transformed into:

(15) nFE=nFEθ2.303RTmpH+2.303RTlgaAaaBb(15)

where:

a, b, c Stoichiometric number.

m H+ number involved in the reaction.

n Electronic number involved in the reaction.

T Temperature (K).

R Molar gas constant (8.314 JK1mol1 at 298 K).

F Faraday constant (96,485 Cmol1 in general).

ΔGθ Standard Gibbs free energy at 298 K (kJmol1).

ΔrGmθ Standard molar reactive Gibbs free energy (kJmol1).

ΔfGmθ Standard molar Gibbs energy of formation (kJmol1).

E Electrode potential (V).

Eθ Standard electrode potential (V).

The transformed formula can establish the relationship between potential energy and pH, which can increase the scope of application.Under the condition of constant temperature, R and F are determined. Therefore, after obtaining the standard Gibbs free energy ΔrGmθ or standard potential Eθ of the reaction participating substances, the relationship between the corresponding potential and pH can be calculated by the above equation, and the relationship between the potential and pH can be drawn based on this equation Nakamaru and Altansuvd (Citation2014).

By consulting the thermodynamic data and ΔGθ=ΔGpθΔGrθ, the corresponding standard electromotive force Eθ and pH can be obtained. shows the potential – pH diagram of SeH2O system at 298 K.

Figure 3. Potential–pH diagram of SeH2O system.

Figure 3. Potential–pH diagram of Se−H2O system.

The complexity of the WFGD system is higher than that of the SeH2O system. Existing studies have not accurately explained the morphological transformation of selenium in the WFGD system.However, the successful establishment and application of the SeH2O system can provide a direction for the optimization of the WFGD system.

After the selenium in the flue gas enters the absorption tower, it will diffuse from the gas phase to the liquid phase. Under different redox potentials and pH conditions, it will become different forms. Among them, most of the valence states of selenium are Se4+ and Se6+. The wet desulfurization slurry contains a large number of species. In addition to these two main valence states, many other low-content selenides are also produced.Therefore, to grasp the thermodynamic law of selenide in the wet desulfurization system, the thermodynamic behavior of the selenium form change in the SeSH2O system can be understood through the establishment of the potential pH diagram, and on this basis, the selenium in the desulfurization system In-depth research on occurrence and transformation. In the wet desulfurization process, the reaction after the flue gas enters the absorption tower is mainly divided into two parts: acid-base reaction and oxidation-reduction reaction. The acid-base level and oxidation-reduction potential in the slurry environment are both important basis for understanding and controlling the desulfurization process. Because of the outstanding contribution of acid-base adjustment to SO2 absorption and CaCO3 dissociation, pH has long been a necessary control parameter for desulfurization systems, but ORP as an indicator of the oxidation process has not received enough attention in FGD field. ORP and pH are closely related and can influence each other. Under the condition of not reducing the desulfurization efficiency and limestone dissociation efficiency, this treatment method can understand and control the oxidation-reduction status of the absorption tower slurry through ORP. This allows proper intervention before the formation of complex selenium compounds, avoiding the formation of too many selenide species and complicating the subsequent treatment process, and contributing to the regeneration and utilization of selenium resources. This is a source governance strategy with high application value.

Summary

The above eight selenium pollution treatment technologies have been proved to be able to achieve the removal of selenium pollutants in the process of theoretical research. As there are differences in application conditions in actual projects due to differences in technology, when used as a selenium pollutant removal program for coal-fired power plants, it is necessary to combine the actual conditions of coal-fired power plants to select technical routes. shows the comprehensive evaluation of eight selenium pollution treatment technologies.

Figure 4. Comprehensive evaluation of eight selenium pollution treatment technologies.

Figure 4. Comprehensive evaluation of eight selenium pollution treatment technologies.

Challenges of treating selenium with ORP

Conversion of selenium in WFGD

There are many species in wet desulfurization slurry, so is selenide. Part of the selenium in the flue gas is transferred to the slurry system, the remaining part remains in the gas phase; A small part of the selenium transferred to the liquid phase reacts with other substances to change into a solid state and is discharged with the gypsum slurry. Most selenium undergoes valence changes and remains in the desulfurization slurry. The possible selenium forms and production mechanisms in the whole process are not perfect. At present, only some of the main selenium forms are understood, further research on the conversion of selenium in WFGD is needed.

How does ORP accurately reflect the form of selenium in the WFGD system

As a comprehensive measurement index, ORP reflects the comprehensive redox properties of the measurement environment. There are many factors that can affect the WFGD system in such a complex system. The main shortcoming at present is that the mechanism of the selenium conversion process needs to be further improved. It is necessary to establish a proper relationship between ORP and selenium forms in WFGD.

How to regulate ORP in WFGD

During the operation of the WFGD system, various factors have different degrees of influence on ORP, there are parameters that can be easily adjusted and factors that are not easy to change. It is necessary to find out the factors suitable for adjusting the ORP of the WFGD system, such as the flow rate of the oxidation fan, to control the type and form of substances in the system by controlling the slurry ORP.

Regeneration of selenium resources

The regeneration of selenium resources through the oxidation-reduction potential (ORP) and pH coupling technology is a new way to increase the sustainability of coal. However, after achieving the selenium valence state control target in the WFGD system, a specific regeneration process is needed to utilize the selenium resources in the existing WFGD system. It is hoped that in this way, under the global low-carbon development trend, the use value of coal will be improved.

Conclusion

(1) As a trace element, selenium exists in nature at a very low concentration, mainly in five forms: selenate Se6+; selenite Se4+; elemental Se Se0; selenides Se2 and organic forms of Se. However, as a typical man-made emission source, coal-fired power plants emit inorganic selenium compounds mainly composed of selenite Se6+ and selenite Se4+ to the surroundings. This will result in excessive selenium concentration in the surrounding environment and waste of selenium resources. This selenium will also act on other organisms through the food chain to induce serious selenium-related diseases.

(2) In coal-fired power plants, selenium in coal volatilizes into gaseous Se0 and SeO2 after combustion. A small part is combined with the particulate matter in the flue gas, most of them are still in gaseous form and enter the subsequent APCDs together with the flue gas. Selenium can react weakly with the catalyst in the SCR unit, more than 30% is captured together with the particulate matter in the ESP. After entering the absorption tower, only less than 3% of selenium continues to be discharged in gaseous form, and the remaining part is mainly in the form of selenite Se6+ and selenite Se4+ in the slurry, desulfurization wastewater and gypsum.

(3) At present, the treatment methods for selenium pollution are mainly divided into three categories: physical, biological and chemical. With the development of membrane materials, membrane treatment technology has a better application prospect than evaporation pond technology. Evaporation ponds are only suitable for application conditions where the concentration of selenium pollutants is low, the amount of waste water is small, and the economy is pursued.But the best way to use membrane treatment technology is still as part of the treatment system. Wetland and bioreactor are the current mainstream treatment technologies. Through biological treatment, the highly toxic inorganic selenium can be harmless and recycled, which is a process that strengthens natural circulation. However, the survival stability of microorganisms, sludge treatment and floor space are still the main difficulties restricting its development. Adsorption and ZVI as chemical treatment methods have the advantages of significant effects and simple operation, but as long-term or continuous selenium pollutant control technologies, they have the problem of insufficient treatment depth.

(4) ORP has great potential as a tool for selenium pollution control and selenium resource regeneration in wet desulfurization systems. Adding ORP to the WFGD control system can intervene in time before the formation of complex selenium pollutants. At the same time, it also has the advantages of reducing the difficulty of governance, low cost and strong coupling. However, there are still many challenges. It is necessary to explain the conversion of selenium in WFGD from the generation mechanism, so as to realize the accurate judgment of the existence form of selenium in the WFGD system through ORP. Finally, appropriate ORP regulatory factors must be selected to achieve the ultimate goal of intervening selenide conversion in the WFGD system. Finally, we must choose a suitable resource technology to achieve the ultimate goal of regeneration of selenium resources in coal.

Disclosure statement

No potential conflict of interest was reported by the author(s).

Additional information

Notes on contributors

Shuangchen Ma

Shuangchen Ma, professor, coal–fired pollution control chemistry.

Fang Xu

Fang Xu, Ph.D. candidate, pollution control chemistry.

Dao Qiu

Dao Qiu, engineer. Shuaijun Fan, studying master.

Ruimin Wang

Ruimin Wang, engineer.

Yang Li

Yang Li, studying master.

Xiangyang Chen

Xiangyang Chen, studying master.

References

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