Microstructure and mechanical behaviour of cold metal transfer welded Mg/Al dissimilar joint using wire AZ31 as filler metal

ABSTRACT

Mg/Al dissimilar butt joint was produced by modified cold metal transfer process using wire AZ31 as filler metal. The energy input characteristics and the microstructure and mechanical behaviour of the joint were investigated. Microstructural analysis shows that a diffusion Mg–Al intermetallic compounds interface layer formed along the weld boundary near Al substrate. The interface layer consisted of three intermediate layers from Al substrate to weld metal: Mg₂Al₃ layer, Mg₁₇Al₁₂ layer and Mg₁₇Al₁₂ + α-Mg solid solution eutectic layer. The tensile strength of the welded joint was 38.4 MPa, which was fairly dependent on the lowest strength of the three intermediate layers. The brittle fracture occurred primarily within the thinnest Mg₂Al₃ intermediate layer adjacent to Al substrate.

KEYWORDS:

• Mg/Al dissimilar joining
• cold metal transfer welding
• intermetallic compounds
• microstructure
• mechanical properties
• AZ31 magnesium alloy

Acknowledgements

This work was supported by the National Natural Science Foundation of China [grant number 51575381] and Tianjin Research Program of Application Foundation and Advanced Technology [grant number 15JCZDJC38600].

Disclosure statement

No potential conflict of interest was reported by the authors.

ORCID

P. Wang http://orcid.org/0000-0002-4006-459X

J. Q. Shen http://orcid.org/0000-0002-4771-4575