![Sample our Physical Sciences journals, sign in here to start your FREE access for 14 days]({"type":"image" , "src" : "/sda/110819/TOC-Subject-Sample-2021-Physical-Sciences.jpg"})
Abstract
The most popular mould configuration for hot tearing evaluation of aluminium alloys, the Constrained Rod Casting (CRC) design, was evaluated via computer modelling. Filling patterns, heat flows, and shrinkage areas were assessed using the existing published design, and improvements in the design were generated. A mould of the improved design or Enhanced Constrained Rod Casting (ECRC) was fabricated and successfully used to evaluate the hot tearing tendencies of A206.2 and A380 die casting alloys. The ECRC mould reduced fill time and increased uniform filling of the constrained rods, which resulted in more uniform solidification rates for all the constrained rods. The ECRC mould and novel measurement technique predicted hot tearing in real time of A206.2 and A380 die casting alloys at initial pouring temperatures of 700, 760, and 800 °C. The A206.2 alloy exhibited hot tearing characteristics at the measurement rod while A380 did not show any hot cracking defects.
Acknowledgements
The author is grateful to Dr. Jerald R. Brevick and Mr. William E. Tullos for their supports and advice during experimental studies.