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Research Article

Design and operation of organic Rankine cycles for varied power load

, &
Pages 629-639 | Received 26 Dec 2021, Accepted 13 May 2022, Published online: 01 Jun 2022
 

ABSTRACT

The organic Rankine cycles (ORC) always operate under off-design conditions due fluctuations in renewable energy access and actual user demand. Therefore, this study considered geothermal ORC as the research object to obtain the optimal design. The off-design performance was investigated under varied load curves by selecting different design loads. First, the optimal ORC system with a constant-rate load was obtained through minimizing the specific investment cost. For this optimal system, the exergy efficiency initially increased and then decreased under off-design operation conditions. Moreover, the peak efficiency was improved by increasing the design pressure. Second, the load curves of different users were considered, including industry, business, and residents. To achieve the best operational performance of the ORC for these varied load curves, different rate loads and pressures were selected, and then the off-design performance was studied. The results demonstrate that the rate load and maximum demand load are not optimal and that the optimal load ratio (rate load divided by the highest demand load) is 60%. The operating evaporation pressure obtained through the design is 1.9 MPa. For the optimal ORC, compared with a system with a load ratio of 1.0 (rate load is equal to the highest demand load), the total investment cost decreased by approximately 30.7%, and the average exergy efficiency increased by 19.2%.

Nomenclature

Latin and Greek symbols=
A=

Surface Area [m2]

C=

Cost

h=

Enthalpy [kJ/kg]

H=

Head [m]

k=

Thermal Conductivity[W/(m·K)]

m˙=

Mass Flow Rate [kg/S]

P=

Pressure [kPa]

Q=

Heat [J]

R=

Correction Factor [-]

T=

Temperature [K]

U=

Product of Overall Heat Transfer Coefficient [W/(m2·K)]

V˙=

Volume Flow Rate

μ=

Dynamic Viscosity [N·s/m2]

η=

Efficiency

Subscripts and superscripts=
112=

Refer to ORC Location

cw=

Cooling Water

crit=

Critical

des=

Design

eva=

Evaporator

hw=

Hot Water

In=

Inlet

Off=

Off-design

Out=

Outlet

P=

Pump

Pre=

Preheater

T=

Turbine

Wf=

Work Flui

Abbreviations=
AFUDC=

Allowance for Funds Used During Construction

CEPCI=

Chemical Engineering Plant Cost Index

CGW=

Cost of Geothermal Wells

FCI=

Fixed-Capital Investment

GWP=

Global Warming Potential

LCOE=

Levelized Cost of Energy

LRD=

Costs of Licensing, Research and Development

LMTD=

Logarithmic Mean Temperature Difference

ODP=

Ozone Depression Potential

ORC=

Organic Rankine Cycle

PEC=

Purchased-Equipment Cost

SIC=

Specific Investment Cost

SUC=

Startup Costs

TCI=

Total Capital Investment

WC=

Working Capital

Disclosure statement

No potential conflict of interest was reported by the author(s).

Additional information

Funding

Financial supported from the National Natural Science Foundation of China [Grant No. 51736005].

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