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Research Article

An energy management strategy for fuel cell hybrid electric vehicle based on a real-time model predictive control and pontryagin’s maximum principle

, , , , &
Received 21 Nov 2023, Accepted 20 Feb 2024, Published online: 10 Mar 2024
 

ABSTRACT

In order to maintain the battery SOC, the fuel cell power will fluctuate dramatically, as well as frequent start-stop, which will greatly increase the life attenuation of the fuel cell and reduce the durability. An optimization-based energy management strategy with a real-time model predictive control and pontryagin’s maximum principle for FCHEV is proposed in this paper, both the fuel economy and the fuel cell durability are considered in the optimization. A novel model predictive control is studied to achieve energy distribution. After the calculation of predicted speed sequence through back propagation neural network, pontryagin’s maximum principle is introduced to solve the optimal control problem in each prediction horizon and obtain the ideal control strategy. In addition, the fuel cell degradation model is introduced in the modeling process, the minimum power point of the fuel cell system is designed to improve the fuel economy and durability of the fuel cell. Compared with the rule-based strategy, the proposed MPC strategy has better performance to reduce the total equivalent hydrogen consumption, which can save up to 8.44% in the test case of the mid-size fuel cell passenger car while maintaining the stability of the battery’s state of charge.

Disclosure statement

No potential conflict of interest was reported by the author(s).

Nomenclature

FCHEV=

Fuel cell hybrid electric vehicle

HEV=

Hybrid electric vehicle

FCS=

Fuel cell system

EMS=

Energy management strategy

SOC=

State of charge

DP=

Dynamic programming

GA=

Genetic algorithm

ECMS=

Equivalent consumption minimum strategy

PMP=

Pontryagin’s maximum principle

MPC=

Model predictive control

BPNN=

Back Propagation Neural Network

Ftrac=

The total required vehicle driving force

g=

The gravity constant

f=

The rolling coefficient

CD=

The Aerodynamic coefficient

A=

The front surface of the vehicle

ρ=

The air density

Ptrac=

The total driving power

Pd=

The demand power

ηDC/AC=

The efficiency of the DC/AC converter

ηMG=

The efficiency of the motor system

Pfc=

The output power of the fuel cell system

Pb=

The output power of the battery

ηDC/DC=

The efficiency of the DC/DC converter

m˙H2=

The hydrogen consumption rate

ηfc=

The efficiency of the fuel cell system

LHV=

The lower heating value of hydrogen (120 kJ/g)

Lde=

The fuel cell lifetime degeneration rate

Con-off=

The fuel cell degeneration due to start-stop cycle

Clow=

The fuel cell degeneration due to low load

Cch=

The fuel cell degeneration due to load change

Chigh=

The fuel cell degeneration due to heavy load

Non-off=

The number of times the fuel cell completes the entire start-stop cycle

Tlow=

The length of time the fuel cell is under low load

Thigh=

The length of time the fuel cell is under heavy load

ΔPfc=

The power change of the fuel cell per second

Pfc,low=

The low load power threshold of the fuel cell

Pfc,high=

The heavy load power threshold of the fuel cell

Cb=

The battery capacity

Ib=

The battery current

R=

The internal resistance of the battery

VOC=

The open-circuit voltage

ηMG=

The efficiency of the motor

TMG=

The output torque of the motor

ωMG=

The output speed

Hp=

The length of the prediction horizon

m˙=

The hydrogen consumption rate

p=

The weighting coefficient for restraining FC power change

λ(t)=

The co-state

Hh=

The length of the historical velocity sequence

fN=

The nonlinear mapping function predicted by the neural network

mfc=

The equivalent hydrogen consumption of the fuel cell degradation

Lde,max=

The maximum allowable degradation rate of the fuel cell stack

αfc=

The price of the fuel cell stack (USD/kw)

αH2=

The price of hydrogen (USD/kg)

ΔSOC=

The rate of change of battery SOC

E=

The energy capacity of the fuel cell (3.2kwh)

mfc,ch=

The equivalent hydrogen consumption of the fuel cell degradation due to load change

mfc,low=

The equivalent hydrogen consumption of the fuel cell degradation due to low load

mfc,high=

The equivalent hydrogen consumption of the fuel cell degradation due to heavy load

mfc,on-off=

The equivalent hydrogen consumption of the fuel cell degradation due to start-stop cycle

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